98 research outputs found
DIRECT METAL LASER SINTERING, USING CONFORMAL COOLING, FOR HIGH VOLUME PRODUCTION TOOLING#
Published ArticleExisting techniques to manufacture conventional tool steel inserts for the plastic injection moulding process are expensive and time-consuming. Complex mould inserts, difficult to manufacture with conventional processes, can be produced using Direct Metal Laser Sintering (DMLS) with Maraging tool steel (MS1). MS1 is an additive manufacturing (AM) material made available by Electro Optical Systems (EOS) GmbH. Contrary to material removal processes, DMLS can produce MS1 tool steel inserts directly from Computer-Aided Design (CAD) files suitable for high volume plastic injection moulding. Through DMLS it is possible to create conformal cooling channels inside the MS1 inserts that have advantages in reducing heat rapidly and evenly. This can result in a reduction of cycle times, cost per product as well as improving part quality by eliminating defects such as warpage and heat sinks.
This paper will present a comparison between Finite Element Analysis (FEA) simulations of the injection mould inserts with actual mould trails of AM and conventional manufactured inserts. It also includes the design and manufacturing of conventional and DMLS inserts and compares the manufacturing costs and lead times. Using FEA simulations, the design of conformal cooling channels is optimised by comparing the mould temperature of different cooling channel layouts.
Bestaande tegnieke vir die vervaardiging van matryse vir die plastiek-inspuit giet tegniek is duur en tyd rowend. Verder is dit nie altyd moontlik om konvensionele metodes vir die vervaardiging van matryse vir geomteries komplekse gietstukke te gebruik nie. Vir sodanige gietsukke kan invoegsels relatief vinnig vervaardig word, deur van direkte laser metal sinterings metodes (DLMS) met Maraging-staal (MS1) gebruik te maak. MS1 is ân laag vervaardings materiaal wat onlangs deur Electro Optical Systems (EOS) GmbH beskikbaar gestel is. Dit is ân pre-allooi, ultra hoĂ« sterkte metaal met goeie meganiese eienskappe. In teenstelling met materiaal verwyderings prosesse (masjienerings prosesse), kan DMLS MS1 staal matryse of insetsels wat vir hoĂ« volume produksie van plastiek gietsukke bruikbaar is, direk vanaf rekenaar-gesteunde ontwerp prosesse vervaardig word. Die gebruik van DMLS kan ook vir die ontwerp en vervaardiging van vorm getroue verkoelings kanale in matryse voorsiening maak, wat tot laer hitte asook die vinnige en eweredige verspreiding daarvan sal lei. Voorgenoemde behoort tot ân aansienlike verlaging in produksie siklus tye te lei met ân dien ooreenkomstige verlaging in die produksie koste asook ân verbetering in die kwaliteit van die vervaardigde produkte a.g.v. die voorkoming van defekte soos kromtrekking en hitte-putte wat normaalweg deur oneweredige hitte verspreiding veroorsaak word
Picosecond acoustics in single quantum wells of cubic GaN/(Al,Ga)N
A picosecond acoustic pulse is used to study the photoelastic interaction in single zinc-blende GaN/AlxGa1âxN quantum wells. We use an optical time-resolved pump-probe setup and demonstrate that tuning the photon energy to the quantum wellâs lowest electron-hole transition makes the experiment sensitive to the quantum well only. Because of the small width, its temporal and spatial resolution allows us to track the few-picosecond-long transit of the acoustic pulse. We further deploy a model to analyze the unknown photoelastic coupling strength of the quantum well for different photon energies and find good agreement with the experiments
Recent Experiences in the Respiratory Unit of the Johannesburg Hospital
The importance of respiratory disease in medicine is emphasized. One hundred and thirtyfive cases were referred to the Respiratory Unit in a 5-month period. These cases 'have been analysed in terms of age, sex and major disease. Fifty-six patients,of whom 47 had intermittent positive pressure respiration, required treatment in an intensive care unit. Twenty-two patients died in the intensive care unit-a mortality rate of 39%. Also discussed and briefly illustrated are problems of intermittent positive pressure respiration, tracheostomy and endotracheal intubation, cardiac arrhythmias, oxygen toxicity, fat embolism and tetanus
Europium doping of zincblende GaN by ion implantation
Eu was implanted into high quality cubic (zincblende) GaN (ZB-GaN) layers grown by molecular beam epitaxy. Detailed structural characterization before and after implantation was performed by x-ray diffraction (XRD) and Rutherford backscattering/channeling spectrometry. A low concentration ( direction, while a Ga substitutional site is observed for W-GaN:Eu. The implantation damage in ZB-GaN:Eu could partly be removed by thermal annealing, but an increase in the wurtzite phase fraction was observed at the same time. Cathodoluminescence, photoluminescence (PL), and PL excitation spectroscopy revealed several emission lines which can be attributed to distinct Eu-related optical centers in ZB-GaN and W-GaN inclusions
Cost-Effectiveness of Direct Metal Laser Sintered Maraging Steel Inserts For Plastic Injection Moulding Process
Published ArticleThis paper describes an investigation into the possible heat transfer benefits of conformal cooling channels using maraging steel MS1 inserts, which could result in a reduction of cycle times and cost per product, and improve part quality by eliminating defects such as warpage and heat sinks. A manufacturing cost and lead-time comparison showed that a conventionally manufactured insert reached its break-even point after fewer injection moulding cycles than an additive manufactured insert, due to its lower manufacturing costs. During high-volume production, the additive manufactured insert becomes more profitable to use, due to its shorter cycle times
Raman Phonon Modes Of Zinc Blende Inxga1 - Xn Alloy Epitaxial Layers
Transverse-optical (TO) and longitudinal-optical (LO) phonons of zinc blende InxGa1 - xN (0â€x â€0.31) layers are observed through first-order micro-Raman scattering experiments. The samples are grown by molecular-beam epitaxy on GaAs (001) substrates, and x-ray diffraction measurements are performed to determine the epilayer alloy composition. Both the TO and LO phonons exhibit a one-mode-type behavior, and their frequencies display a linear dependence on the composition. The Raman data reported here are used to predict the A1 (TO) and E1 (TO) phonon frequencies of the hexagonal InxGa1 - xN alloy. © 1999 American Institute of Physics.75810951097Pankove, J.I., Moustakas, T., Gallium nitrides I (1998) Semiconductors and Semimetals, 50. , Academic, San Diego, CAShan, W., Walukiewicz, W., Haller, E.E., Little, B.D., Song, J.J., McCluskey, M.D., Johnson, N.M., Stall, R.A., (1998) J. Appl. Phys., 84, p. 4452Chichibu, S., Azuhata, T., Sota, T., Nakamura, S., (1997) Appl. Phys. Lett., 70, p. 2822Shan, W., Perlin, P., Ager J.W. III, Walukiewicz, W., Haller, E.E., McCluskey, M.D., Johnson, N.M., Bour, D.P., (1998) Appl. Phys. Lett., 73, p. 1613Chichibu, S., Azuhata, T., Sota, T., Nakamura, S., (1996) Appl. Phys. Lett., 69, p. 4188Narukawa, Y., Kawakami, Y., Funato, M., Fujita, S., Nakamura, S., (1997) Appl. Phys. Lett., 70, p. 981Orton, J.W., Foxon, C.T., (1998) Rep. Prog. Phys., 61, p. 1Abernathy, C.R., MacKenzie, J.D., Bharatan, S.R., Jones, K.S., Pearton, S.J., (1995) Appl. Phys. Lett., 66, p. 1632(1995) J. Vac. Sci. Technol. A, 13, p. 716MĂŒllhĂ€user, J.R., Jenichen, B., Wassermeier, M., Brandt, O., Ploog, K.H., (1997) Appl. Phys. Lett., 71, p. 909MĂŒllhĂ€user, J.R., Brandt, O., Trompert, A., Jenichen, B., Ploog, K.H., (1998) Appl. Phys. Lett., 73, p. 1230Holst, J., Hoffmann, A., Broser, I., Frey, T., Schöttker, B., As, D.J., Schikora, D., Lischka, K., (1999) MRS Internet J. Nitride Semicond. Res., 4 S1, pp. G23Feng, Z.C., Schurman, M., Tran, C.A., Salagaj, T., Karlicek, B., Ferguson, I., Stall, R.A., Pitt, G.D., (1998) Mater. Sci. Forum, 264-268, p. 1359Behr, D., Niebuhr, R., Obloh, H., Wagner, J., Bachem, K.H., Kaufmann, U., (1997) Mater. Res. Soc. Symp. Proc., 468, p. 213Osamura, K., Naka, S., Murakami, Y., (1975) J. Appl. Phys., 46, p. 3432Tabata, A., Lima, A.P., Teles, L.K., Scolfaro, L.M.R., Leite, J.R., Lemos, V., Schöttker, B., Lischka, K., (1999) Appl. Phys. Lett., 74, p. 362Tabata, A., Enderlein, R., Leite, J.R., Da Silva, S.W., Galzerani, J.C., Schikora, D., Kloidt, M., Lischka, K., (1996) J. Appl. Phys., 79, p. 4137Strite, S., Chandrasekhar, D., Smith, D.J., Sariel, J., Chen, H., Teraguchi, N., Morkoç, H., (1993) J. Cryst. Growth, 127, p. 204Ho, I., Stringfellow, G.B., (1996) Appl. Phys. Lett., 69, p. 2701Inushima, T., Yaguchi, T., Nagase, A., Iso, A., Shiraishi, T., (1996) Proceedings of the 6th Conference on Silicon Carbide and Related Materials, , Bristol(1996) Inst. Phys. Conf. Ser., 142, p. 971Dyck, J.S., Kash, K., Kim, K., Lambrecht, W.R.L., Hayman, C.C., Argoitia, A., Grossner, M.T., Angus, J.C., (1998) Mater. Res. Soc. Symp. Proc., 482, p. 549Yu, S., Kim, K.W., Bergman, L., Dutta, M., Stroscio, M.A., Zavada, J.M., (1998) Phys. Rev. B, 58, p. 15283Kwon, H.-J., Lee, Y.-H., Miki, O., Yamano, H., Yoshida, A., (1996) Appl. Phys. Lett., 69, p. 937Lee, M.-C., Lin, H.-C., Pan, Y.-C., Shu, C.-K., Ou, J., Chen, W.-H., Chen, W.-K., (1998) Appl. Phys. Lett., 73, p. 260
Clinical outcomes of the Lotus Valve in patients with bicuspid aortic valve stenosis: An analysis from the RESPOND study
Aims: Patients with bicuspid valves represent a challenging anatomical subgroup for transcatheter aortic valve implantation (TAVI). This analysis evaluated the clinical outcomes of the fully
repositionable and retrievable Lotus Valve System in patients with bicuspid aortic valves
enrolled in the RESPOND post-market registry.
Methods and Results: The prospective, open-label RESPOND study enrolled 1,014 patients at
41 centers in Europe, New Zealand, and Latin America, 31 (3.1%) of whom had bicuspid aortic
valves. The mean age in the bicuspid patient cohort was 76.4 years, 64.5% were male, and the
baseline STS score was 6.0 ± 10.2. Procedural success was 100%, with no cases of malpositioning, valve migration, embolization, or valve-in-valve. Repositioning was attempted in 10 cases
(32.3%). There was one death (3.2%) and one stroke (3.2%) at 30-day follow-up. Mean AV gradient was reduced from 48.7 ± 17.0 mmHg at baseline to 11.8 ± 5.1 mmHg at hospital discharge
(P < 0.001); mean effective orifice area (EOA
Suppression of charged particle production at large transverse momentum in central Pb-Pb collisions at TeV
Inclusive transverse momentum spectra of primary charged particles in Pb-Pb
collisions at = 2.76 TeV have been measured by the ALICE
Collaboration at the LHC. The data are presented for central and peripheral
collisions, corresponding to 0-5% and 70-80% of the hadronic Pb-Pb cross
section. The measured charged particle spectra in and GeV/ are compared to the expectation in pp collisions at the same
, scaled by the number of underlying nucleon-nucleon
collisions. The comparison is expressed in terms of the nuclear modification
factor . The result indicates only weak medium effects ( 0.7) in peripheral collisions. In central collisions,
reaches a minimum of about 0.14 at -7GeV/ and increases
significantly at larger . The measured suppression of high- particles is stronger than that observed at lower collision energies,
indicating that a very dense medium is formed in central Pb-Pb collisions at
the LHC.Comment: 15 pages, 5 captioned figures, 3 tables, authors from page 10,
published version, figures at http://aliceinfo.cern.ch/ArtSubmission/node/98
Measurement of the Bottom-Strange Meson Mixing Phase in the Full CDF Data Set
We report a measurement of the bottom-strange meson mixing phase \beta_s
using the time evolution of B0_s -> J/\psi (->\mu+\mu-) \phi (-> K+ K-) decays
in which the quark-flavor content of the bottom-strange meson is identified at
production. This measurement uses the full data set of proton-antiproton
collisions at sqrt(s)= 1.96 TeV collected by the Collider Detector experiment
at the Fermilab Tevatron, corresponding to 9.6 fb-1 of integrated luminosity.
We report confidence regions in the two-dimensional space of \beta_s and the
B0_s decay-width difference \Delta\Gamma_s, and measure \beta_s in [-\pi/2,
-1.51] U [-0.06, 0.30] U [1.26, \pi/2] at the 68% confidence level, in
agreement with the standard model expectation. Assuming the standard model
value of \beta_s, we also determine \Delta\Gamma_s = 0.068 +- 0.026 (stat) +-
0.009 (syst) ps-1 and the mean B0_s lifetime, \tau_s = 1.528 +- 0.019 (stat) +-
0.009 (syst) ps, which are consistent and competitive with determinations by
other experiments.Comment: 8 pages, 2 figures, Phys. Rev. Lett 109, 171802 (2012
Two-pion Bose-Einstein correlations in central Pb-Pb collisions at = 2.76 TeV
The first measurement of two-pion Bose-Einstein correlations in central Pb-Pb
collisions at TeV at the Large Hadron Collider is
presented. We observe a growing trend with energy now not only for the
longitudinal and the outward but also for the sideward pion source radius. The
pion homogeneity volume and the decoupling time are significantly larger than
those measured at RHIC.Comment: 17 pages, 5 captioned figures, 1 table, authors from page 12,
published version, figures at
http://aliceinfo.cern.ch/ArtSubmission/node/388
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