Fault Detection and RUL Estimation for Railway HVAC Systems Using a Hybrid Model-Based Approach

Heating, ventilation, and air conditioning (HVAC) systems installed in a passenger train carriage are critical systems, whose failures can affect people or the environment. This, together with restrictive regulations, results in the replacement of critical components in initial stages of degradation, as well as a lack of data on advanced stages of degradation. This paper proposes a hybrid model-based approach (HyMA) to overcome the lack of failure data on a HVAC system installed in a passenger train carriage. The proposed HyMA combines physics-based models with data-driven models to deploy diagnostic and prognostic processes for a complex and critical system. The physics-based model generates data on healthy and faulty working conditions; the faults are generated in different levels of degradation and can appear individually or together. A fusion of synthetic data and measured data is used to train, validate, and test the proposed hybrid model (HyM) for fault detection and diagnostics (FDD) of the HVAC system. The model obtains an accuracy of 92.60%. In addition, the physics-based model generates run-to-failure data for the HVAC air filter to develop a remaining useful life (RUL) prediction model, the RUL estimations performed obtained an accuracy in the range of 95.21–97.80% Both models obtain a remarkable accuracy. The development presented will result in a tool which provides relevant information on the health state of the HVAC system, extends its useful life, reduces its life cycle cost, and improves its reliability and availability; thus enhancing the sustainability of the system.Research was funded by the Basque Government, through ELKARTEK (ref. KK-2020/00049) funding grant

Quantile regression forests-based modeling and environmental indicators for decision support in broiler farming

An efficient and sustainable animal production requires fine-tuning and control of all the parameters involved. But this is not a simple task. Animal farming is a complex biological system in which environmental parameters and management practices interact in a dynamic way. In addition, the typical non-linear response of biological processes implies that relationships across parameters that are critical to assure animal welfare and performance are difficult to determine. In this paper a novel decision support system based on environmental indicators and on weights, leg problems and mortality rates is proposed to address this issue. The data-driven modeling process is performed by a quantile regression forests approach that allows estimating growth, welfare and mortality parameters on the basis of environmental deviations from optimal farm conditions. Resulting models also provide confidence intervals able to deal with uncertainty. They are deployed in farm, offering an accessible tool for farmers, veterinarians and technical personnel. Experimental results involving 20 flocks of broiler meat chickens from different farms show the validity of the system, obtaining robust prediction intervals and high accuracy, namely over 81% for every model. The in-field use of the proposed approach will facilitate an efficient and animal welfare-friendly production management.This project was funded by the Spanish Ministry of Economy and Competitivity, General Directorate for Science and Technology, National Research Program ’Retos de la Sociedad’ Project #AGL2013-49173-C2-1-R P.I. Inma Estevez and #AGL2013-49173-C2-2-R. The authors wish to thank to AN and the farmers for facilitating access to their farms for data collection

On-Line Monitoring of Blind Fastener Installation Process

Blind fasteners are of special interest for aircraft construction since they allow working on joints where only one side is accessible, as is the case in many common aerospace box-type structures, such as stabilizers and flaps. This paper aims to deliver an online monitoring method for the detection of incorrect installed blind fasteners. In this type of fastener, the back side of the assembly is not accessible, so monitoring the process installation is suitable as a system to assess the formed head at the back side with no access. The solution proposed consists of an on-line monitoring system that is based on sensor signals acquired during the installation. The signals are conveniently analyzed in order to provide an evaluation outcome on how the fastener was installed. This new method will help production to decrease/eliminate time and cost-intensive inspections and fasteners over installation in structures. The decrease of the number of installed fasteners will also contribute to weight savings and will reduce the use of resources.This research is part of the BLINDFAST: INNOVATIVE BLIND FASTENER MONITORING TECHNOLOGY FOR QUALITY CONTROL project, which has received funding from the European Union’s Horizon 2020 research and innovation program under grant agreement 686827

Functional Effect of the p22phox -930A/G Polymorphism on p22phox Expression and NADPH Oxidase Activity in Hypertension

Oxidative stress induced by superoxide is implicated in hypertension. NADPH oxidase is the main source of superoxide in phagocytic and vascular cells, and the p22phox subunit is involved in NADPH oxidase activation. Recently we reported an association of 930A/G polymorphism in the human p22phox gene promoter with hypertension. This study was designed to investigate the functional role of this polymorphism in hypertension. We thus investigated the relationships between the 930A/G polymorphism and p22phox expression and NADPH oxidase–mediated superoxide production in phagocytic cells from 70 patients with essential hypertension and 70 normotensive controls. Genotyping of the polymorphism was performed by restriction fragment length polymorphism. NADPH oxidase activity was determined by chemiluminescence assays, and p22phox mRNA and protein expression was measured by Northern and Western blotting, respectively. Compared with hypertensive subjects with the AA/AG genotype, hypertensive subjects with the GG genotype exhibited increased (P 0.05) phagocytic p22phox mRNA (1.26 0.06 arbitrary unit [AU] versus 0.99 0.03 AU) and protein levels (0.58 0.05 AU versus 0.34 0.04 AU) and enhanced NADPH oxidase activity (1998 181 counts/s versus 1322 112 counts/s). No differences in these parameters were observed among genotypes in normotensive cells. Transfection experiments on vascular smooth muscle cells showed that the A-to-G substitution of this polymorphism produced an increased reporter gene expression in hypertensive cells. Nitric oxide production, as assessed by measurement of serum nitric oxide metabolites, was lower in GG hypertensive subjects than in AA/AG hypertensive subjects. In conclusion, these results suggest that hypertensive subjects carrying the GG genotype of the p22phox 930A/G polymorphism are highly exposed to NADPH oxidase-mediated oxidative stress

Association of increased phagocytic NADPH oxidasedependent superoxide production with diminished nitric oxide generation in essential hypertension

Objective: Oxidative stress has been implicated in the pathogenesis of hypertension and its complications through alterations in nitric oxide (NO) metabolism. This study was designed to investigate whether a relationship exists between phagocytic nicotinamide adenine dinucleotide phosphate (NADPH) oxidase-dependent superoxide anion (•O2-) production and NO generation in patients with essential hypertension. Methods: Superoxide production was assayed by chemiluminescence under baseline and stimulated conditions on mononuclear cells obtained from hypertensives (n = 51) and normotensives (n = 43). NO production was evaluated by determining serum NO metabolites, nitrate plus nitrite (NOx). Results: Although there were no differences in baseline •O2- production between normotensives and hypertensives, the •O2- production in phorbol myristate acetate (PMA)-stimulated mononuclear cells was increased (P < 0.05) in hypertensives compared with normotensives. The PMA-induced •O2- production was completely abolished by apocynin, a specific inhibitor of NADPH oxidase. Moreover, stimulation of •O2- production by angiotensin II and endothelin-1 was higher (P < 0.05) in cells from hypertensives than in cells from normotensives. In addition, diminished (P < 0.001) serum NOx was detected in hypertensives compared with normotensives. Interestingly, an inverse correlation (r = 0.493, P < 0.01) was found between •O2- production and NOx in hypertensives. Conclusions: Generation of •O2- mainly dependent on NADPH oxidase is abnormally enhanced in stimulated mononuclear cells from hypertensives. It is suggested that this alteration could be involved in the diminished NO production observed in these patients

Condition-based maintenance implementation: A literature review

Industrial companies are increasingly dependent on the availability and performance of their equipment to remain competitive. This circumstance demands accurate and timely maintenance actions in alignment with the organizational objectives. Condition-Based Maintenance (CBM) is a strategy that considers information about the equipment condition to recommend appropriate maintenance actions. The main purpose of CBM is to prevent functional failures or a significant performance decrease of the monitored equipment. CBM relies on a wide range of resources and techniques required to detect deviations from the normal operating conditions, diagnose incipient failures or predict the future condition of an asset. To obtain meaningful information for maintenance decision making, relevant data must be collected and properly analyzed. Recent advances in Big Data analytics and Internet of Things (IoT) enable real-time decision making based on abundant data acquired from several different sources. However, each appliance must be designed according to the equipment configuration and considering the nature of specific failure modes. CBM implementation is a complex matter, regardless of the equipment characteristics. Therefore, to ensure cost-effectiveness, it must be addressed in a systematic and organized manner, considering the technical and financial issues involved. This paper presents a literature review on approaches to support CBM implementation. Published studies and standards that provide guidelines to implement CBM are analyzed and compared. For each existing approach, the steps recommended to implement CBM are listed and the main gaps are identified. Based on the literature, factors that can affect the effective implementation of CBM are also highlighted and discussed.This work is supported by: European Structural and Investment Funds in the FEDER component, through the Operational Competitiveness and Internationalization Programme (COMPETE 2020) [Project nº 39479; Funding Reference: POCI-01-0247-FEDER-39479]

Artificial Intelligence in Supply Chain Operations Planning: Collaboration and Digital Perspectives

[EN] Digital transformation provide supply chains (SCs) with extensive accurate data that should be combined with analytical techniques to improve their management. Among these techniques Artificial Intelligence (AI) has proved their suitability, memory and ability to manage uncertain and constantly changing information. Despite the fact that a number of AI literature reviews exist, no comprehensive review of reviews for the SC operations planning has yet been conducted. This paper aims to provide a comprehensive review of AI literature reviews in a structured manner to gain insights into their evolution in incorporating new ICTs and collaboration. Results show that hybrization man-machine and collaboration and ethical aspects are understudied.This research has been funded by the project entitled NIOTOME (Ref. RTI2018-102020-B-I00) (MCI/AEI/FEDER, UE). 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Business analytics in industry 4.0: a systematic review

Recently, the term “Industry 4.0” has emerged to characterize several Information Technology and Communication (ICT) adoptions in production processes (e.g., Internet-of-Things, implementation of digital production support information technologies). Business Analytics is often used within the Industry 4.0, thus incorporating its data intelligence (e.g., statistical analysis, predictive modelling, optimization) expert system component. In this paper, we perform a Systematic Literature Review (SLR) on the usage of Business Analytics within the Industry 4.0 concept, covering a selection of 169 papers obtained from six major scientific publication sources from 2010 to March 2020. The selected papers were first classified in three major types, namely, Practical Application, Reviews and Framework Proposal. Then, we analysed with more detail the practical application studies which were further divided into three main categories of the Gartner analytical maturity model, Descriptive Analytics, Predictive Analytics and Prescriptive Analytics. In particular, we characterized the distinct analytics studies in terms of the industry application and data context used, impact (in terms of their Technology Readiness Level) and selected data modelling method. Our SLR analysis provides a mapping of how data-based Industry 4.0 expert systems are currently used, disclosing also research gaps and future research opportunities.The work of P. Cortez was supported by FCT - Fundação para a Ciência e Tecnologia within the R&D Units Project Scope: UIDB/00319/2020. We would like to thank to the three anonymous reviewers for their helpful suggestions

Bio-inspired computation: where we stand and what's next

In recent years, the research community has witnessed an explosion of literature dealing with the adaptation of behavioral patterns and social phenomena observed in nature towards efficiently solving complex computational tasks. This trend has been especially dramatic in what relates to optimization problems, mainly due to the unprecedented complexity of problem instances, arising from a diverse spectrum of domains such as transportation, logistics, energy, climate, social networks, health and industry 4.0, among many others. Notwithstanding this upsurge of activity, research in this vibrant topic should be steered towards certain areas that, despite their eventual value and impact on the field of bio-inspired computation, still remain insufficiently explored to date. The main purpose of this paper is to outline the state of the art and to identify open challenges concerning the most relevant areas within bio-inspired optimization. An analysis and discussion are also carried out over the general trajectory followed in recent years by the community working in this field, thereby highlighting the need for reaching a consensus and joining forces towards achieving valuable insights into the understanding of this family of optimization techniques

Synthetic Data Generation in Hybrid Modelling of Railway HVAC System

This paper proposes a hybrid model (HyM)for a heating, ventilation and air conditioning (HVAC) system installed in a passenger train. This HyM fuses data from two sources: data taken from the real system and synthetic data generated using a physics-based model of the HVAC. The physical model of the HVAC was developed to include the sensors located in the real system and new virtual sensors reproducing the behaviour of the system while a failure mode (FM) is simulated. Statistical features are calculated from the selected signals. These features are labelled according to the related FMs and are merged with the features calculated from the data from the real system. This data fusion allows us to classify the condition indicators of the system according to the FMs. The merged features are used to train a neural network (NN), which achieves a remarkable accuracy. Accuracy is a key concern of future research on the detection and diagnosis of a multiple faults and the estimation of the remaining useful life (RUL) through prognosis. The outcome is beneficial for the proper functioning of the system and the safety of the passengers.Finanssiär: Basque Government (KK-2020/0004);ISBN för värdpublikation: 978-92-990084-6-1</p