Techno-economic study of NMMO pretreatment and biogas production from forest residues

Biogas is nowadays getting more attention as a means for converting wastes and lignocelluloses to green fuels for cars and electricity production. The process of biogas production from N-methylmorpholine oxide (NMMO) pretreated forest residues used in a co-digestion process was economically evaluated. The co-digestion occurs together with the organic fraction of municipal solid waste (OFMSW). The process simulated the milling of the lignocelluloses, NMMO pretreatment unit, washing and filtration of the feedstock, followed by an anaerobic co-digestion, upgrading of the biogas and de-watering of the digestate. The process also took into consideration the utilization of 100,000 DW (dried weight) tons of forest residues and 200,000 DW tons of OFMSW per year. It resulted in an internal rate of return (IRR) of 24.14% prior to taxes, which might be attractive economically. The cost of the chemical NMMO treatment was regarded as the most challenging operating cost, followed by the evaporation of the washing water. Sensitivity analysis was performed on different plant size capacities, treating and digesting between 25,000 and 400,000 DW tons forest residues per year. It shows that the minimum plant capacity of 50,000 DW tons forest residues per year is financially viable. Moreover, different co-digestion scenarios were evaluated. The co-digestion of forest residues together with sewage sludge instead of OFMSW, and the digestion of forest residues only were shown to be non-feasible solutions with too low IRR. Furthermore, biogas production from forest residues was compared with the energy produced during combustion

Current pretreatment technologies for the development of cellulosic ethanol and biorefineries

Lignocellulosic materials, such as forest, agriculture, and agroindustrial residues, are among the most important resources for biorefineries to provide fuels, chemicals, and materials in such a way to substitute for, at least in part, the role of petrochemistry in modern society. Most of these sustainable biorefinery products can be produced from plant polysaccharides (glucans, hemicelluloses, starch, and pectic materials) and lignin. In this scenario, cellulosic ethanol has been considered for decades as one of the most promising alternatives to mitigate fossil fuel dependence and carbon dioxide accumulation in the atmosphere. However, a pretreatment method is required to overcome the physical and chemical barriers that exist in the lignin–carbohydrate composite and to render most, if not all, of the plant cell wall components easily available for conversion into valuable products, including the fuel ethanol. Hence, pretreatment is a key step for an economically viable biorefinery. Successful pretreatment method must lead to partial or total separation of the lignocellulosic components, increasing the accessibility of holocellulose to enzymatic hydrolysis with the least inhibitory compounds being released for subsequent steps of enzymatic hydrolysis and fermentation. Each pretreatment technology has a different specificity against both carbohydrates and lignin and may or may not be efficient for different types of biomasses. Furthermore, it is also desirable to develop pretreatment methods with chemicals that are greener and effluent streams that have a lower impact on the environment. This paper provides an overview of the most important pretreatment methods available, including those that are based on the use of green solvents (supercritical fluids and ionic liquids)

Biogas production from algal biomass: A review

The objective of this work is to provide a comprehensive study on algal biomass as feedstock for biogas production. Algae-derived biofuels are seen as one of the most promising solutions to mitigate climate change and as alternative to fast depleting of fossil fuels and oil reserves. Microalgae and macroalgae underwent an intense academic and industrial research, thanks to their capability to overcome the drawbacks related to the first and second generations of biomass resources. Major advantages of algae are: no competition with food crops for arable land, high growth rates, low fractions of lignin which reduces the need for energy-intensive pretreatment and compatibility with biorefinery approach implementation. However, some disadvantages such as the presence of high water content, seasonal chemical composition and the occurrence of inhibitory phenomena during anaerobic digestion, make algal biofuels not yet economically feasible although they are more environment friendly than fossil fuels

Biogas Production from Lignocelluloses: Pretreatment, Substrate Characterization, Co-digestion, and Economic Evaluation

Biogas production from organic materials can be used as a renewable vehicle fuel, provide heat and generate electricity and can thereby reduce the greenhouse gas emissions. This thesis focuses on the biogas production based on lignocelluloses. There is an abundant availability of lignocelluloses, constituting 50% of the total biomass worldwide. However, the biomass recalcitrance limits the microbial degradation as well as the biogas production from these types of materials. In the present work different pretreatment methods have been performed in order to decrease the biomass recalcitrance and improve the biogas production. Steam explosion pretreatment, together with the addition of sodium hydroxide and hydrogen peroxide, has been performed on lignocellulosic-rich paper tube residuals. The pretreatment has resulted in methane yields of up to 493 NmL/gVS, which is an increase by 107% compared with untreated material. Furthermore, the use of an organic solvent, N-methylmorpholine-N-oxide (NMMO), was evaluated as a pretreatment method for spruce (both chips and milled), rice straw, and triticale straw. The NMMO pretreatment resulted in 202, 395, 328, and 362 NmL CH4/g carbohydrates produced of these substrates, respectively, corresponding to an increase of between 400-1,200% compared with the untreated version of the same material.Moreover, the paper tube residuals have been co-digested with an unstable nitrogen-rich substrate mixture, mainly based on municipal solid waste. The addition of the lignocellulosic-rich paper tubes in a co-digestion process showed stabilizing effects and prevented the accumulation of volatile fatty acids with a subsequent reactor failure. Additionally, synergistic effects have been found leading to between 15-33% higher methane yields when paper tubes were added to the co-digestion process compared with the yields calculated from the methane potentials of the two substrates.Substrate characterization analysis can be used to study the changes on the lignocellulosic components after the pretreatment, relating the changes to the performance in the anaerobic digestion. Increased accessible surface area, measured by the Simons’ stain and the enzymatic adsorption methods, as well as decreased crystallinity, determined by using the Fourier Transform Infrared Spectroscopy, can all be linked to improved biogas production after pretreatment.Finally, the NMMO pretreatment on forest residues has been financially evaluated for an industrial scale process design. The base case that was evaluated simulated a case where pretreated forest residues were co-digested with the organic fraction of municipal solid waste to obtain optimal nutritional balance for the anaerobic digestion. This process has been found to be economically feasible with an internal rate of return of 20.7%