Including design in e-manufacturing

This paper reviews major issues in the implementation of e-manufacturing, particularly the design aspects. It will examine recent progress, drawing out particular issues that are being addressed. Use will be made of the work by the author and colleagues to devise rule-based design and Internet-based control of machines to illustrate how these developments affect the integrated e-manufacturing environment. A dynamic Simulink model of the way e-manufacture is affected by overall design delays is used to evaluate general solutions for partial and complete e-based companies. These models show how changing to improved designs reduces WI

Including design in e-manufacturing

This paper reviews major issues in the implementation of e-manufacturing, particularly the design aspects. It will examine recent progress, drawing out particular issues that are being addressed. Use will be made of the work by the author and colleagues to devise rule-based design and Internet-based control of machines to illustrate how these developments affect the integrated e-manufacturing environment. A dynamic Simulink model of the way e-manufacture is affected by overall design delays is used to evaluate general solutions for partial and complete e-based companies. These models show how changing to improved designs reduces WIP

Application of CAD/CAM in the design of machining process and tooling devices for flange tube

Recently, computer-aided design and computer aided manufacturing (CAD/CAM) is largely applied in universal machinery due to the accelerated development of computer technologies. Owing to the technical application of CAD/CAM tool in the manufacturing industry, enterprises have progressively changed their traditional approaches to design and manufacture of products. The CAD module provides product designers with capabilities of designing product model by feature-based design and obtaining product data. The product model is displayed on a screen in the CAD environment before transferring it downstream to the CAM module. This paper presents the application of CAD/CAM in solid modelling, design of machining process, fixture design and virtual manufacture of a flanged tube. Pro/Engineer (Pro/E) Wildfire 4.0 was used to create the three dimensional (3D) model of the flange tube based on its two-dimensional drawing (2D) blank drawing and the mould was designed and created using the same software. The mould creation was based on the clamping and positioning devices of the flange tube being manufactured. The technical schedule of the flange tube was worked out including the choice of machining method, machine tool, cutting tool and selection and computation of machining parameters based on finished drawing the flange tube. Two dedicated fixtures for holding the flange tube in the machine tool were designed and finally Master CAM 9.0 software was applied to the virtual machining of the mould. It is concluded that CAD/CAM tool is important in manufacturing technology as it automates the manufacturing process thereby saving time, energy, cost, and making production highly flexible

EM Based Synthesis and Design of Bandpass Waveguide Filters Including Manufacturing Effects with FEST3D

This article aims at the industry interest on automated design tools that are able to take into account manufacturing effects. First, an efficient design strategy for bandpass waveguide filters including the rounded corners arising from low-cost manufacturing procedures is presented. This technique is based on a recent enhanced prototype and synthesis methodology able to consider the real structure parts. Using the resulting electromagnetic (EM)-based synthesis technique, an excellent structure is extracted, which requires, at most, only a slight final EM optimization. Second, this article presents analytical expressions providing error estimates for the different filter performances in terms of manufacturing tolerances. From such expressions, designers can determine the tolerance to be requested for a tuning-less implementation. Moreover, they can also be used to set the convergence criterion for the synthesis procedure. A fully automated design tool of bandpass waveguide filters able to consider manufacturing impairments has been developed and integrated in the commercial software Full-wave EM Simulation Tool 3D (FEST 3D)The authors thank Mrs. Eva Tarin, Mr. Oscar Monerris, and Mr. Jaime Armendariz for their work on the integration of the synthesis tool for H-plane waveguide filters in FEST 3D. This work was supported by Ministerio de Educacion y Ciencia, Spanish Government, under the Research Project ref. TEC2010-21520-C04-01.Soto Pacheco, P.; Boria Esbert, VE.; Carceller Candau, C.; Vicente Quiles, CP.; Gil Raga, J.; Gimeno Martinez, B. (2012). EM Based Synthesis and Design of Bandpass Waveguide Filters Including Manufacturing Effects with FEST3D. International Journal of RF and Microwave Computer-Aided Engineering. 22(1):93-103. https://doi.org/10.1002/mmce.2058893103221Reiter, J. M., & Arndt, F. (1995). Rigorous analysis of arbitrarily shaped H- and E-plane discontinuities in rectangular waveguides by a full-wave boundary contour mode-matching method. IEEE Transactions on Microwave Theory and Techniques, 43(4), 796-801. doi:10.1109/22.375226Zhou, J., Duan, B., & Huang, J. (2010). Influence and tuning of tunable screws for microwave filters using least squares support vector regression. International Journal of RF and Microwave Computer-Aided Engineering, 20(4), 422-429. doi:10.1002/mmce.20447Nikolova, N. (2008). Electromagnetic software in microwave engineering [Guest Editorial]. IEEE Microwave Magazine, 9(6), 10-12. doi:10.1109/mmm.2008.929880Boria, V. E., Gimeno, B., Marini, S., Taroncher, M., Cogollos, S., Soto, P., … Gil, J. (2007). Recent advances in modeling, design, and fabrication of microwave filters for space applications. International Journal of RF and Microwave Computer-Aided Engineering, 17(1), 70-76. doi:10.1002/mmce.20199Kozakowski, P., & Mrozowski, M. (2002). Gradient-based optimization of filters using FDTD software. IEEE Microwave and Wireless Components Letters, 12(10), 389-391. doi:10.1109/lmwc.2002.804561Boria, V. E., Bozzi, M., Bruni, F., Cogollos, S., Conciauro, G., Gimeno, B., & Perregrini, L. (2003). Efficient analysis of in-line waveguide filters and frequency-selective surfaces with stepped holes. International Journal of RF and Microwave Computer-Aided Engineering, 13(4), 306-315. doi:10.1002/mmce.10087Morro, J. V., Esteban, H., Boria, V. E., Bachiller, C., & Belenguer, A. (2008). Optimization techniques for the efficient design of low-cost satellite filters considering new light materials. International Journal of RF and Microwave Computer-Aided Engineering, 18(2), 168-175. doi:10.1002/mmce.20264Hunter, I. (2001). Theory and Design of Microwave Filters. doi:10.1049/pbew048eSoto, P., Tarin, E., Boria, V. E., Vicente, C., Gil, J., & Gimeno, B. (2010). Accurate Synthesis and Design of Wideband and Inhomogeneous Inductive Waveguide Filters. IEEE Transactions on Microwave Theory and Techniques, 58(8), 2220-2230. doi:10.1109/tmtt.2010.2052668Morini, A., Venanzoni, G., & Rozzi, T. (2006). A new adaptive prototype for the design of side-coupled coaxial filters with close correspondence to the physical structure. IEEE Transactions on Microwave Theory and Techniques, 54(3), 1146-1153. doi:10.1109/tmtt.2005.864112Morini, A., Venanzoni, G., Farina, M., & Rozzi, T. (2007). Modified Adaptive Prototype Inclusive of the External Couplings for the Design of Coaxial Filters. IEEE Transactions on Microwave Theory and Techniques, 55(9), 1905-1911. doi:10.1109/tmtt.2007.904329Cogollos, S., Marini, S., Boria, V. E., Soto, P., Vidal, A., Esteban, H., … Gimeno, B. (2003). Efficient modal analysis of arbitrarily shaped waveguides composed of linear, circular, and elliptical arcs using the BI-RME method. IEEE Transactions on Microwave Theory and Techniques, 51(12), 2378-2390. doi:10.1109/tmtt.2003.819776Levy, R. (1967). Theory of Direct-Coupled-Cavity Filters. IEEE Transactions on Microwave Theory and Techniques, 15(6), 340-348. doi:10.1109/tmtt.1967.1126471Balasubramanian, R., & Pramanick, P. (1999). Computer aided design ofH-plane tapered corrugated waveguide bandpass filters. International Journal of RF and Microwave Computer-Aided Engineering, 9(1), 14-21. doi:10.1002/(sici)1099-047x(199901)9:13.0.co;2-

Applications and Advances in Electronic-Nose Technologies

Electronic-nose devices have received considerable attention in the field of sensor technology during the past twenty years, largely due to the discovery of numerous applications derived from research in diverse fields of applied sciences. Recent applications of electronic nose technologies have come through advances in sensor design, material improvements, software innovations and progress in microcircuitry design and systems integration. The invention of many new e-nose sensor types and arrays, based on different detection principles and mechanisms, is closely correlated with the expansion of new applications. Electronic noses have provided a plethora of benefits to a variety of commercial industries, including the agricultural, biomedical, cosmetics, environmental, food, manufacturing, military, pharmaceutical, regulatory, and various scientific research fields. Advances have improved product attributes, uniformity, and consistency as a result of increases in quality control capabilities afforded by electronic-nose monitoring of all phases of industrial manufacturing processes. This paper is a review of the major electronic-nose technologies, developed since this specialized field was born and became prominent in the mid 1980s, and a summarization of some of the more important and useful applications that have been of greatest benefit to man

Hybrid Wideband Staircase Filters in Rectangular Waveguide With Enhanced Out-of-Band Response

[EN] The objective of this article is to describe the design of a new family of wideband filters in a rectangular waveguide based on hybrid couplings and a staircase configuration. The use of E-plane T-junctions and E-plane folded structures is also discussed, in order to enhance the out-of-band response and the selectivity of the filter with respect to the current state of the art. The design of several hybrid filter prototypes is discussed in detail, including manufacturing sensitivity and high-power analysis. Finally, simulations and measurements for an eight-pole filter prototype are also compared, showing very good agreement, thereby fully validating both the design procedure and the new filter topology that we propose.This work was supported in part by the Ministerio de Ciencia e Innovacion (Spanish Government) through the R&D Project under Grant PID2019-103982RB-C41 and in part by Generalitat Valenciana under Santiago Grisolia Grant GRISOLIA/2017/073.Valencia-Sullca, JF.; Guglielmi, M.; Cogollos, S.; Boria Esbert, VE. (2021). Hybrid Wideband Staircase Filters in Rectangular Waveguide With Enhanced Out-of-Band Response. IEEE Transactions on Microwave Theory and Techniques. 69(8):3783-3796. https://doi.org/10.1109/TMTT.2021.30760613783379669

The Role of E-collaboration Technologies in the Design of Virtual Organizations: Brazilian Cases

The Internet and other integration tools, such as software for supply chain management (SCM), as well as electronic interactions between business players in the product’s value chain, have transformed the economy. This transformation has been described by a variety of names, including innovation economy, knowledge economy, network economy, informational economy. The convergence and interaction between a new technological paradigm and a new organizational logic constitute the historic basis of informational economy. Thus, the present research aims to analyze the role of E-collaboration technologies in the design of virtual organizations. The methodology adopted for this research was case study, performed in two organizations from the manufacturing sector. The study investigated the main variables involved in the company’s process of organizing itself virtually, with direct reflections on its organizational design

Enabling technologies for precise aerial manufacturing with unmanned aerial vehicles

The construction industry is currently experiencing a revolution with automation techniques such as additive manufacturing and robot-enabled construction. Additive Manufacturing (AM) is a key technology that can o er productivity improvement in the construction industry by means of o -site prefabrication and on-site construction with automated systems. The key bene t is that building elements can be fabricated with less materials and higher design freedom compared to traditional manual methods. O -site prefabrication with AM has been investigated for some time already, but it has limitations in terms of logistical issues of components transportation and due to its lack of design exibility on-site. On-site construction with automated systems, such as static gantry systems and mobile ground robots performing AM tasks, can o er additional bene ts over o -site prefabrication, but it needs further research before it will become practical and economical. Ground-based automated construction systems also have the limitation that they cannot extend the construction envelope beyond their physical size. The solution of using aerial robots to liberate the process from the constrained construction envelope has been suggested, albeit with technological challenges including precision of operation, uncertainty in environmental interaction and energy e ciency. This thesis investigates methods of precise manufacturing with aerial robots. In particular, this work focuses on stabilisation mechanisms and origami-based structural elements that allow aerial robots to operate in challenging environments. An integrated aerial self-aligning delta manipulator has been utilised to increase the positioning accuracy of the aerial robots, and a Material Extrusion (ME) process has been developed for Aerial Additive Manufacturing (AAM). A 28-layer tower has been additively manufactured by aerial robots to demonstrate the feasibility of AAM. Rotorigami and a bioinspired landing mechanism demonstrate their abilities to overcome uncertainty in environmental interaction with impact protection capabilities and improved robustness for UAV. Design principles using tensile anchoring methods have been explored, enabling low-power operation and explores possibility of low-power aerial stabilisation. The results demonstrate that precise aerial manufacturing needs to consider not only just the robotic aspects, such as ight control algorithms and mechatronics, but also material behaviour and environmental interaction as factors for its success.Open Acces

\u27Green\u27 manufacturing: A life cycle inventory of the automotive paint process and protocols for industry application.

In response to growing interest in \u27green\u27 vehicles, Life Cycle Analysis (LCA) and Life Cycle Inventory (LCI) concepts can quantify the automobile\u27s environmental impacts. Potential benefits include Design-for-Environment (DfE) opportunities, increased manufacturing efficiencies, and future application to consumer-based eco-rating systems. Detailed and up-to-date LCI data for general application by LCI practitioners does not exist at this time for the majority of Manufacturing/Assembly processes in North America, including the automotive paint process. With an Original Equipment Manufacturer (OEM) industry partner\u27s commitment to a publicly available LCI database (i.e., NREL LCI Database), however, a representative vehicle assembly facility was selected for completion of a paint process LCI. A detailed LCI reference dataset was developed to include materials, energy, and emissions associated with the Pretreatment, E-coat, and Top Coat paint unit processes. The challenges and industry realities of completing the LCI enabled a detailed set of guidelines to be developed, adapting existing protocols to the specifics of the manufacturing paint process. (Abstract shortened by UMI.)Dept. of Civil and Environmental Engineering. Paper copy at Leddy Library: Theses & Major Papers - Basement, West Bldg. / Call Number: Thesis2005 .A53. Source: Masters Abstracts International, Volume: 45-01, page: 0386. Thesis (M.A.Sc.)--University of Windsor (Canada), 2005