Prediction of process-induced void formation in anisotropic Fiber-reinforced autoclave composite parts

Abstract A numerical methodology is proposed to predict void content and evolution during autoclave processing of thermoset prepregs. Starting with the initial prepreg void content, the void evolution model implements mechanisms for void compaction under the effect of the applied pressure, including Ideal Gas law compaction, and squeeze flow for single curvature geometries. Pressure variability in the prepreg stack due to interactions between applied autoclave pressure and anisotropic material response are considered and implemented. A parametric study is conducted to investigate the role of material anisotropy, initial void content, and applied autoclave pressure on void evolution during consolidation of prepregs on a tool with single curvatures. The ability of the model to predict pressure gradient through the thickness of the laminate and its impact on void evolution is discussed

Carbon Fiber Composites Recycling Technology Enabled by the <i>TuFF</i> Technology

Carbon Fiber Composites (CFCs) recycling has received increasing interest by the composites industry, but it is still in its early stages as an industry. There are two primary challenges that need to be addressed in order to achieve full property retention during CFC recycling: (1) the ability to recover the fiber content without property loss; and (2) conversion of the recycled, short fiber material back into high-performance CFC structures. The ability to manufacture high fiber volume fraction CFCs with end-of-life products would provide an opportunity to reduce material cost and lifetime-embodied energy. In this paper, recycled, short carbon fibers are processed via solvolysis and converted into high-performance CFCs with fiber volume fraction of ~50% and excellent composite property retention. This is enabled through alignment of the discontinuous, recycled fiber feedstock using the Tailorable universal Feedstock for Forming (TuFF) process. The paper introduces the necessary steps to process the fibers in the wet-laid process and explores the resulting mechanical and microstructural properties. The importance of incoming fiber surface quality and the effect of surface contamination from residue left by the recycling process on both the TuFF process and final composite properties is discussed in detail. A pyrolytic process has been adopted to remove the residue that is a by-product of the recycling process from the incoming recycled fiber surface. The approach presents a promising pathway for the recycling of high-performance CFCs

Continuous silica coatings on glass fibers via bioinspired approaches

Simple methods for producing continuous inorganic coatings on fibers have application in multiple technologies. The application of bioinspired strategies for the formation of particulate inorganic materials has been widely investigated and provides routes to inorganic materials under environmentally benign conditions. In this work, we describe the formation of stable and continuous inorganic coatings on glass fibers via the polymerization of silica in the presence of biopolymers. The formation of both organic and inorganic coatings was investigated via X-ray photoelectron spectroscopy, attenuated total reflection Fourier transform infrared spectroscopy, scanning electron microscopy, and energy-dispersive X-ray analysis. The simple route to silica coatings presented herein could be interesting for the development of functional hybrid fibrous materials suitable for catalytic and sensor applications, given the homogeneous nature of the silica films and the benign conditions employed for film formation