Dynamic Sensing of Localized Corrosion at the Metal/Solution Interface

A Mach-Zehnder interferometer is employed to detect localized corrosion at the metal/solution interface in the potentiodynamic sweep of the iron electrode in solutions. During the electrochemical reactions, local variations of the electrolyte's refractive index, which correlate with the concentration of dissolved species, change the optical path length (OPL) of the object beam when the beam passes through the electrolyte. The distribution of the OPL difference was obtained to present the concentration change of the metal ions visually, which enable direct evidence of corrosion processes. The OPL difference distribution shows localized and general corrosion during the anodic dissolution of the iron electrode in solutions with and without chloride ions, respectively. This method provides an approach for dynamic detection of localized corrosion at the metal/solution interface

Modular titanium alloy neck adapter failures in hip replacement - failure mode analysis and influence of implant material

<p>Abstract</p> <p>Background</p> <p>Modular neck adapters for hip arthroplasty stems allow the surgeon to modify CCD angle, offset and femoral anteversion intraoperatively. Fretting or crevice corrosion may lead to failure of such a modular device due to high loads or surface contamination inside the modular coupling. Unfortunately we have experienced such a failure of implants and now report our clinical experience with the failures in order to advance orthopaedic material research and joint replacement surgery.</p> <p>The failed neck adapters were implanted between August 2004 and November 2006 a total of about 5000 devices. After this period, the titanium neck adapters were replaced by adapters out of cobalt-chromium. Until the end of 2008 in total 1.4% (n = 68) of the implanted titanium alloy neck adapters failed with an average time of 2.0 years (0.7 to 4.0 years) postoperatively. All, but one, patients were male, their average age being 57.4 years (36 to 75 years) and the average weight 102.3 kg (75 to 130 kg). The failures of neck adapters were divided into 66% with small CCD of 130° and 60% with head lengths of L or larger. Assuming an average time to failure of 2.8 years, the cumulative failure rate was calculated with 2.4%.</p> <p>Methods</p> <p>A series of adapter failures of titanium alloy modular neck adapters in combination with a titanium alloy modular short hip stem was investigated. For patients having received this particular implant combination risk factors were identified which were associated with the occurence of implant failure. A Kaplan-Meier survival-failure-analysis was conducted. The retrieved implants were analysed using microscopic and chemical methods. Modes of failure were simulated in biomechanical tests. Comparative tests included modular neck adapters made of titanium alloy and cobalt chrome alloy material.</p> <p>Results</p> <p>Retrieval examinations and biomechanical simulation revealed that primary micromotions initiated fretting within the modular tapered neck connection. A continuous abrasion and repassivation process with a subsequent cold welding at the titanium alloy modular interface. Surface layers of 10 - 30 μm titanium oxide were observed. Surface cracks caused by fretting or fretting corrosion finally lead to fatigue fracture of the titanium alloy modular neck adapters. Neck adapters made of cobalt chrome alloy show significantly reduced micromotions especially in case of contaminated cone connection. With a cobalt-chromium neck the micromotions can be reduced by a factor of 3 compared to the titanium neck. The incidence of fretting corrosion was also substantially lower with the cobalt-chromium neck configuration.</p> <p>Conclusions</p> <p>Failure of modular titanium alloy neck adapters can be initiated by surface micromotions due to surface contamination or highly loaded implant components. In the present study, the patients at risk were men with an average weight over 100 kg. Modular cobalt chrome neck adapters provide higher safety compared to titanium alloy material.</p

Electrochemical bicarbonate reduction in the presence of Diisopropylamine on sliver oxide in alkaline sodium bicarbonate medium

In this study, the reduction of bicarbonate in the presence four amines on a silver oxide/ carbon nanotube (Ag2O/CNT) composite electrode has been investigated. The studied amines include ethanolamine (MEA), diethylenetriamine (DETA), diisopropylamine (DIPA) and aminoethylpiperazine (AEP). Regardless of amine type, in the absence of a bicarbonate solution, no reduction/oxidation peaks were observed. However, in the presence of bicarbonate, a single reduction peak along with simultaneous H2 evolution was clearly observed. The cyclic voltammetry measurements showed that only diisopropylamine (DIPA) had a significant catalytic effect toward bicarbonate reduction on the composite electrode. No peak was observed in the anodic direction of the reverse scans, suggesting the irreversible nature of the electrochemical process. The effect of scan rate revealed that the irreversible reduction mechanism is governed by both diffusion and adsorption pathways. In addition of carbonate ions, format ions also have been detected in liquid phase. In order to study the mechanism of bicarbonate reduction in the DIPA solution on Ag2O/CNT electrode, electrochemical impedance spectroscopy (EIS) was employed. The EIS results showed that the charge transfer resistance decreased when the potential decreased from -0.1 to -0.9 V then faded with a further rise in potential to up to -1.9 V. In addition, an inductive loop under certain conditions was observed in the complex plane due to the formation of adsorbed intermediates onto the electrode surface.Chulalongkorn Universit

The use of nano/micro-layers, self-healing and slow release coatings to prevent corrosion and biofouling

The mitigation of corrosion and biofouling is a challenge. Through application of chemicals and special techniques can slow these undesired processes, an effective resolution requires a multidisciplinary approach involving scientists, engineers, and metallurgists. In order to understand the importance of the use of nano- and microlayers as well as self-healing coatings, the basic concepts of corrosion, corrosion mechanisms, corrosion inhibition and the microbiologically influenced corrosion will be summarised. The preparation, characterization and application of Langmuir-Blodgett and self assembled nanolayers in corrosive and microbial environment will be discussed. Preparation and characterization of microcapsules/ microspheres and their application in coatings will be demonstrated by a number of examples