An effective iterated greedy algorithm for the mixed no-idle flowshop scheduling problem

In the no-idle flowshop, machines cannot be idle after finishing one job and before starting the next one. Therefore, start times of jobs must be delayed to guarantee this constraint. In practice machines show this behavior as it might be technically unfeasible or uneconomical to stop a machine in between jobs. This has important ramifications in the modern industry including fiber glass processing, foundries, production of integrated circuits and the steel making industry, among others. However, to assume that all machines in the shop have this no-idle constraint is not realistic. To the best of our knowledge, this is the first paper to study the mixed no-idle extension where only some machines have the no-idle constraint. We present a mixed integer programming model for this new problem and the equations to calculate the makespan. We also propose a set of formulas to accelerate the calculation of insertions that is used both in heuristics as well as in the local search procedures. An effective iterated greedy (IG) algorithm is proposed. We use an NEH-based heuristic to construct a high quality initial solution. A local search using the proposed accelerations is employed to emphasize intensification and exploration in the IG. A new destruction and construction procedure is also shown. To evaluate the proposed algorithm, we present several adaptations of other well-known and recent metaheuristics for the problem and conduct a comprehensive set of computational and statistical experiments with a total of 1750 instances. The results show that the proposed IG algorithm outperforms existing methods in the no-idle and in the mixed no-idle scenarios by a significant margin.Quan-Ke Pan is partially supported by the National Science Foundation of China 61174187, Program for New Century Excellent Talents in University (NCET-13-0106), Science Foundation of Liaoning Province in China (2013020016), Basic scientific research foundation of Northeast University under Grant N110208001, Starting foundation of Northeast University under Grant 29321006, and Shandong Province Key Laboratory of Intelligent Information Processing and Network Security (Liaocheng University). Ruben Ruiz is partially supported by the Spanish Ministry of Economy and Competitiveness, under the project "RESULT - Realistic Extended Scheduling Using Light Techniques" with reference DPI2012-36243-C02-01 co-financed by the European Union and FEDER funds and by the Universitat Politecnica de Valencia, for the project MRPIV with reference PAID/2012/202.Pan, Q.; Ruiz García, R. (2014). An effective iterated greedy algorithm for the mixed no-idle flowshop scheduling problem. Omega. 44:41-50. https://doi.org/10.1016/j.omega.2013.10.002S41504

A new vision of approximate methods for the permutation flowshop to minimise makespan: State-of-the-art and computational evaluation

[EN] The permutation flowshop problem is a classic machine scheduling problem where n jobs must be processed on a set of m machines disposed in series and where each job must visit all machines in the same order. Many production scheduling problems resemble flowshops and hence it has generated much interest and had a big impact in the field, resulting in literally hundreds of heuristic and metaheuristic methods over the last 60 years. However, most methods proposed for makespan minimisation are not properly compared with existing procedures so currently it is not possible to know which are the most efficient methods for the problem regarding the quality of the solutions obtained and the computational effort required. In this paper, we identify and exhaustively compare the best existing heuristics and metaheuristics so the state-of-the-art regarding approximate procedures for this relevant problem is established. (C) 2016 Elsevier B.V. All rights reserved.The authors are sincerely grateful to the anonymous referees, who provide very valuable comments on the earlier version of the paper. This research has been funded by the Spanish Ministry of Science and Innovation, under projects "ADDRESS" (DPI2013-44461-P/DPI) and "SCHEYARD" (DPI2015-65895-R) co-financed by FEDER funds.Fernandez-Viagas, V.; Ruiz García, R.; Framinan, J. (2017). A new vision of approximate methods for the permutation flowshop to minimise makespan: State-of-the-art and computational evaluation. European Journal of Operational Research. 257(3):707-721. https://doi.org/10.1016/j.ejor.2016.09.055S707721257

An efficient discrete artificial bee colony algorithm for the blocking flow shop problem with total flowtime minimization

This paper presents a high performing Discrete Artificial Bee Colony algorithm for the blocking flow shop problem with flow time criterion. To develop the proposed algorithm, we considered four strategies for the food source phase and two strategies for each of the three remaining phases (employed bees, onlookers and scouts). One of the strategies tested in the food source phase and one implemented in the employed bees phase are new. Both have been proved to be very effective for the problem at hand. The initialization scheme named HPF2(¿, µ) in particular, which is used to construct the initial food sources, is shown in the computational evaluation to be one of the main procedures that allow the DABC_RCT to obtain good solutions for this problem. To find the best configuration of the algorithm, we used design of experiments (DOE). This technique has been used extensively in the literature to calibrate the parameters of the algorithms but not to select its configuration. Comparing it with other algorithms proposed for this problem in the literature demonstrates the effectiveness and superiority of the DABC_RCTPeer ReviewedPostprint (author’s final draft

A critical-path based iterated local search for the green permutation flowshop problem

The permutation flowshop scheduling problem is a widely studied combinatorial optimization problem with several real-world applications. In this paper we address a green variant of the problem with controllable processing times and two objective functions: one related to the service level of the factory (makespan) and another one related to the total cost or the total energy/carbon consumption. For this problem we propose a novel Critical-Path based Iterated Local Search. This metaheuristic incorporates several theoretical results to accelerate the search of solutions in the intensification phase. The proposed algorithm has been compared on an extensive benchmark with the most promising algorithms in the literature. The computational results show the excellent performance of the proposal.Ministerio de Ciencia e Innovación PID2019-108756RB-I00Junta de Andalucía US-126451

An estimation of distribution algorithm for lot-streaming flow shop problems with setup times

Lot-streaming flow shops have important applications in different industries including textile, plastic, chemical, semiconductor and many others. This paper considers an n-job m-machine lot-streaming flow shop scheduling problem with sequence-dependent setup times under both the idling and noidling production cases. The objective is to minimize the maximum completion time or makespan. To solve this important practical problem, a novel estimation of distribution algorithm (EDA) is proposed with a job permutation based representation. In the proposed EDA, an efficient initialization scheme based on the NEH heuristic is presented to construct an initial population with a certain level of quality and diversity. An estimation of a probabilistic model is constructed to direct the algorithm search towards good solutions by taking into account both job permutation and similar blocks of jobs. A simple but effective local search is added to enhance the intensification capability. A diversity controlling mechanism is applied to maintain the diversity of the population. In addition, a speed-up method is presented to reduce the computational effort needed for the local search technique and the NEH-based heuristics. A comparative evaluation is carried out with the best performing algorithms from the literature. The results show that the proposed EDA is very effective in comparison after comprehensive computational and statistical analyses.This research is partially supported by the National Science Foundation of China (60874075, 70871065), and Science Foundation of Shandong Province in China under Grant BS2010DX005, and Postdoctoral Science Foundation of China under Grant 20100480897. Ruben Ruiz is partially funded by the Spanish Ministry of Science and Innovation, under the project "SMPA-Advanced Parallel Multiobjective Sequencing: Practical and Theoretical Advances" with reference DPI2008-03511/DPI and by the IMPIVA-Institute for the Small and Medium Valencian Enterprise, for the project OSC with references IMIDIC/2008/137, IMIDIC/2009/198 and IMIDIC/2010/175.Pan, Q.; Ruiz García, R. (2012). An estimation of distribution algorithm for lot-streaming flow shop problems with setup times. Omega. 40(2):166-180. https://doi.org/10.1016/j.omega.2011.05.002S16618040

A simple and effective approach for tackling the permutation flow shop scheduling problem

In this research, a new approach for tackling the permutation flow shop scheduling problem (PFSSP) is proposed. This algorithm is based on the steps of the elitism continuous genetic algorithm improved by two strategies and used the largest rank value (LRV) rule to transform the continuous values into discrete ones for enabling of solving the combinatorial PFSSP. The first strategy is combining the arithmetic crossover with the uniform crossover to give the algorithm a high capability on exploitation in addition to reducing stuck into local minima. The second one is re-initializing an individual selected randomly from the population to increase the exploration for avoiding stuck into local minima. Afterward, those two strategies are combined with the proposed algorithm to produce an improved one known as the improved efficient genetic algorithm (IEGA). To increase the exploitation capability of the IEGA, it is hybridized a local search strategy in a version abbreviated as HIEGA. HIEGA and IEGA are validated on three common benchmarks and compared with a number of well-known robust evolutionary and meta-heuristic algorithms to check their efficacy. The experimental results show that HIEGA and IEGA are competitive with others for the datasets incorporated in the comparison, such as Carlier, Reeves, and Heller.</p

MILP-based local search procedures for minimizing total tardiness in the No-idle Permutation Flowshop Problem

We consider the No-idle Permutation Flowshop Scheduling Problem (NPFSP) with a total tardiness criterion. We present two Mixed Integer Linear Programming (MILP) formulations based on positional and precedence variables, respectively. We study six local search procedures that explore two different neighborhoods by exploiting the MILP formulations. Our computational experiments show that two of the proposed procedures strongly outperform the state-of-the-art metaheuristic. We update 63% of the best known solutions of the instances in Taillards’ benchmark, and 77% if we exclude those instances for which we proved that the previous best known solutions are optimal

Solving no-wait two-stage flexible flow shop scheduling problem with unrelated parallel machines and rework time by the adjusted discrete Multi Objective Invasive Weed Optimization and fuzzy dominance approach

Purpose: Adjusted discrete Multi-Objective Invasive Weed Optimization (DMOIWO) algorithm, which uses fuzzy dominant approach for ordering, has been proposed to solve No-wait two-stage flexible flow shop scheduling problem. Design/methodology/approach: No-wait two-stage flexible flow shop scheduling problem by considering sequence-dependent setup times and probable rework in both stations, different ready times for all jobs and rework times for both stations as well as unrelated parallel machines with regards to the simultaneous minimization of maximum job completion time and average latency functions have been investigated in a multi-objective manner. In this study, the parameter setting has been carried out using Taguchi Method based on the quality indicator for beater performance of the algorithm. Findings: The results of this algorithm have been compared with those of conventional, multi-objective algorithms to show the better performance of the proposed algorithm. The results clearly indicated the greater performance of the proposed algorithm. Originality/value: This study provides an efficient method for solving multi objective no-wait two-stage flexible flow shop scheduling problem by considering sequence-dependent setup times, probable rework in both stations, different ready times for all jobs, rework times for both stations and unrelated parallel machines which are the real constraints.Peer Reviewe