An exploration into measurement consistency on coordinate measuring machines

In high precision industry, the measurement of geometry is often performed using coordinate measuring machines (CMMs). Measurements on CMMs can occur at many places within a long and global supply chain. In this context it is a challenge to control consistency, so that measurements are applied with appropriate levels of rigour and achieve comparable results, wherever and whenever they are performed. In this paper, a framework is outlined in which consistency is controlled through measurement strategy, such as the number and location of measurement points. The framework is put to action in a case study, demonstrating the usefulness of the approach and highlighting the dangers of imposing rigid measurement strategies across the supply chain, even if linked to standardised manufacturing processes. Potential mitigations, and the requirements for future research, are outlined

Investigation on the sampling size optimisation in gear tooth surface measurement using a Co-ordinate Measuring Machine

Co-ordinate Measuring Machines (CMMs) are widely used in gear manufacturing industry. One of the main issues for contact inspection using a CMM is the sampling technique. In this paper the gear tooth surfaces are expressed by series of parameters and inspection error compensation and initial value optimisation method are presented. The minimum number of measurement points for 3D tooth surfaces are derived. If high precision is required, more points need to be inspected. The sampling size optimisation is obtained from the criterion equation. The surface form deviation and initial values are optimised using the minimum zone method and Genetic Algorithms. A feature based inspection system for spur/helical gears is developed and trials and simulations demonstrated the developed method is very effective and suitable

Comparison of the measurement performance of high precision multi-axis metal cutting machine tools

High precision manufacturers continuously seek out disruptive technologies to improve the quality, cost, and delivery of their products. With the advancement of machine tool and measurement technology many companies are ready to capitalise on the opportunity of on-machine measurement (OMM). Coupled with business case, manufacturing engineers are now questioning whether OMM can soon eliminate the need for post-process inspection systems. Metrologists will however argue that the machining environment is too hostile and that there are numerous process variables which need consideration before traceable measurement on-the-machine can be achieved. In this paper we test the measurement capability of five new multi-axis machine tools enabled as OMM systems via on-machine probing. All systems are tested under various operating conditions in order to better understand the effects of potentially significant variables. This investigation has found that key process variables such as machine tool warm-up and tool-change cycles can have an effect on machine tool measurement repeatability. New data presented here is important to many manufacturers whom are considering utilising their high precision multi-axis machine tools for both the creation and verification of their products

Task‐specific measurement uncertainty budget of Curvic‐coupling using analytical methods

A number of Industrial reference components manufactured by grinding to achieve tight dimensional tolerances. In this paper, we present an uncertainty budget of a reference forty-tooth #Curvic measured using an accurate Coordinate Measuring Machine (CMM) in a temperature-controlled laboratory. A number of measurements conducted on Curvicto assess measurement repeatability and reproducibility. Expanded uncertainty budget evaluated from twenty-one Influencing factors, giving8.7 µm (7.1 µm from Type A) and 11 µm (9.6 µm from Type A), respectively, for repeatability and reproducibility test (k >2). Measurement uncertainty due to steady-state thermal effects is 2.2 µm. An adaptable model is presented to evaluate transient thermal effects, a factor often neglected in measurement uncertainty. Thermal time constant uncertainty associated with transient thermal effects is evaluated u(τ)= ±398 s, which corresponds to ±15 % of thermal time constant expanded uncertainty, u(τ)= ±2570 s. #Curvic® (Curvic is a trademark of The Gleason Works, 1000 University Avenue, Rochester, NY, 14603, USA

Implementing evaluation of the measurement process in an automotive manufacturer: a case study

Reducing process variability is presently an area of much interest in manufacturing organizations. Programmes such as Six Sigma robustly link the financial performance of the organization to the degree of variability present in the processes and products of the organization. Data, and hence measurement processes, play an important part in driving such programmes and in making key manufacturing decisions. In many organizations, however, little thought is given to the quality of the data generated by such measurement processes. By using potentially flawed data in making fundamental manufacturing decisions, the quality of the decision-making process is undermined and, potentially, significant costs are incurred. Research in this area is sparse and has concentrated on the technicalities of the methodologies available to assess measurement process capability. Little work has been done on how to operationalize such activities to give maximum benefit. From the perspective of one automotive company, this paper briefly reviews the approaches presently available to assess the quality of data and develops a practical approach, which is based on an existing technical methodology and incorporates simple continuous improvement tools within a framework which facilitates appropriate improvement actions for each process assessed. A case study demonstrates the framework and shows it to be sound, generalizable and highly supportive of continuous improvement goals

Labelling of liposomes with intercalating perylene fluorescent dyes

The high fluorescent potential and the exceptional photostability of lipophilic derivatives of perylene-3,4:9,10-bis(dicarboximides) are utilized for the fluorescence-labelling of liposomes. The preparation of the liposomes is affected by supersonic starting from a lipid mixture consisting of the matrix lipids soy lecithin, cholesterol, -tocopherol and the perylene dyes. From a multitude of perylene derivatives investigated only those are optimally incorporated inot the bilayer membrane of unilamellar liposomes which are substituted at both nitrogen atoms by one or two linear hydrocarbon groups. In order to attain an optimal fluorescent quantum yield, about 200 to 300 dye molecules can be incorporated per liposome. The liposomes thus obtained have a diameter of about 70 to 80 nm, are homogeneous and may be stored for more than seven months. Neither the fluorescent properties nor the stability of these liposomes are influenced by the additional incorporation of various ara C-derivatives and lipophilic anchor groups which subsequently enable the coupling of antibodies to the liposomes. As the water-insoluble perylene dyes are incorporated into the bilayer membrane, the aqueous inner volume of the liposomes remains available for a fruther utilization

„Aber du verstehst wahrscheinlich kein Wort“ – Zur Positionierung von Sprecher:innen in der Mehrsprachigkeitsforschung

Im Fokus des Beitrags stehen zwei qualitative Forschungsprojekte, die Mehrsprachigkeit von Kindern in institutionellen bzw. familiären Kontexten untersuchen. Anhand von empirischen Beispielen wird der Frage nachgegangen, inwiefern sprachbezogene Wissensbestände und Zuschreibungen in Form von Positionierungen als Sprecher:innen bedeutsam werden. Ausgehend von Bezugspunkten einer (selbst-)reflexiven Forschungspraxis werden die Potentiale von Partizipation für die Verknüpfung von Perspektiven sowie die Aushandlung von Positionierungen und Wissensbeständen im Kontext der Mehrsprachigkeitsforschung mit Kindern diskutiert

Frequency-tuning dual-comb spectroscopy using silicon Mach-Zehnder modulators

[EN] Dual-comb spectroscopy using a silicon Mach-Zehnder modulator is reported for the first time. First, the properties of frequency combs generated by silicon modulators are assessed in terms of tunability, coherence, and number of lines. Then, taking advantage of the frequency agility of electro-optical frequency combs, a new technique for fine resolution absorption spectroscopy is proposed, named frequency-tuning dual-comb spectroscopy, which combines dual-comb spectroscopy and frequency spacing tunability to measure optical spectra with detection at a unique RF frequency. As a proof of concept, a 24 GHz optical bandwidth is scanned with a 1 GHz resolution.Agence Nationale de la Recherche (ANR-17-CE09-0041, ANR-18-CE39-0009).Deniel, L.; Weckenmann, E.; Pérez-Galacho, D.; Alonso-Ramos, C.; Boeuf, F.; Vivien, L.; Marris-Morini, D. (2020). Frequency-tuning dual-comb spectroscopy using silicon Mach-Zehnder modulators. Optics Express. 28(8):10888-10898. https://doi.org/10.1364/OE.390041S108881089828