Pretreatment and Fermentation of Sugarcane Trash to Carboxylic Acids

The rising price of oil is hurting consumers all over the world. There is growing interest in producing biofuels from non-food crops, such as sugarcane trash. Lignocellulosic biomass (e.g., sugarcane trash) is an abundant, inexpensive, and renewable resource. The patented MixAlco process is a cost-effective solution, which does not require sterility or the addition of expensive enzymes to convert lignocellulosic biomass to transportation fuels and valuable chemicals. In this study, the MixAlco process was used to convert sugarcane trash to carboxylic acids under thermophilic conditions. Lime-treated sugarcane trash (80%) and chicken manure (20%) was used as the feedstock in rotary 1-L fermentors. Ammonium bicarbonate buffer was used to mitigate the effects of product (carboxylic acid) inhibition. Marine inoculum was used because of the high adaptability of the mixed culture of microorganisms present. Iodoform solution was added to inhibit methanogenesis. Preliminary batch studies over a 20-day period produced 19.7 g/L of carboxylic acids. Sugarcane trash had the highest average yield (0.31 g total acid/g VS fed) and highest average conversion (0.70 g VS digested/g VS fed) among the three substrates compared. Countercurrent fermentations were performed at various volatile solid loading rates (VSLR) and liquid residence times (LRT). The highest acid productivity of 1.40 g/(L�d) was at a total acid concentration of 29.9 g/L. The highest conversion and yield were 0.64 g VS digested/g VS fed and 0.36 g total acid/g VS fed, respectively. The continuum particle distribution model (CPDM) was used to predict acid concentration at various VSLR and LRT. The average error in between the predicted and experimental acid concentration and conversion were 4.62% and 1.42%, respectively. The effectiveness of several pretreatment methods was evaluated using the CPDM method. The best-performing method was short-term, no-wash, oxidative lime pretreatment with ball milling. At an industrial-scale solids loading of 300 g VS/L liquid, the CPDM ?map? predicts a total acid concentration of 64.0 g/L at LRT of 30 days, VSLR of 7 g/(L�d), and conversion of 57%. Also high conversion of 76% and high acid concentration of 52 g/L are achieved at a VSLR of 4 g/(L�d) and LRT of 30 days

The Role of Ultrasonically Induced Acoustic Streaming in Developing Fine Equiaxed Grains During the Solidification of an Al-2 Pct Cu Alloy

Recent research and a simulation of heat transfer and solidification during acoustically generated convection showed that the location of the coolest liquid, and thus the place where the first grains are expected to form, is under the sonotrode. Further, the generated vigorous convection produces a very flat temperature gradient in the bulk of the melt facilitating the formation of a refined equiaxed structure throughout the casting. This study validates these findings through a series of experiments on an Al-2 wt pct Cu alloy, which evaluate grain formation under the sonotrode over time and relate this to the formation of the macrostructure of a cast ingot. Analysis of the results confirms the predictions of the simulation and shows that, for the conditions applied, most grains nucleated in the cavitation zone are swept into the melt by acoustically generated convection and, over a period of 70 seconds, the number of grains increase and they grow with spherical and globular morphology gradually filling the casting with refined equiaxed grains. It was found that the macrostructure of each casting is made up of three microstructural zones. A fine grained equiaxed zone forms from the bottom of the casting due to settling of grains during and after termination of ultrasonic treatment (UST), which increases in size with the increasing duration of UST. Above this zone, a coarse-grained structure is formed due to depletion of UST-generated grains on termination of UST. At the top of the casting, a zone of columnar grains growing from the top surface of the melt is formed. The latter two zones decrease in size with the increasing UST duration until 80 seconds, when the macrostructure consists entirely of the equiaxed zone