Sustainability in Model-based Planning and Control of Global Value Creation Networks

Manufacturing companies are affected by an increasing complexity driven thru fast changing requirements in the global market. To meet the large catalogue of requirements, enterprises are forming global value creation networks and provide services jointly. The existing time pressure and the involvement of many stakeholders results in a demand of methods and tools for a quick configuration of such networks. Beside the management of material, information and money flows the quest of a sustainable corporate development poses a further challenge for the decision makers. The consideration of sustainability in business process management is one approach to take also social, economic and environmental aspects within global value creation networks into account. Reviewing existing modelling techniques shows that the requirements for a fast configuration and an adequate management of sustainability are just insufficiently addressed or are raising the complexity further. This paper will explore capabilities of an enterprise modelling technique which supports an integrated handling of network configuration and sustainability management in a fast and efficient manner.DFG, 199828953, SFB 1026: Sustainable Manufacturing - Globale Wertschöpfung nachhaltig gestalte

A collection of tools for factory eco-efficiency

co-efficiency is generally defined as doing more with less, aiming to decouple environmental impact from economic and social value creation. This paper presents three tools to guide the implementation of eco-efficiency in factories: (1) definition and patterns of good practices for sustainable manufacturing, (2) a self-assessment tool and maturity grid, and (3) a factory modelling framework

Factory Eco-Efficiency Modelling: Framework Development and Testing

Eco-efficiency is becoming an increasingly important organisational performance measure. Its indicators are regularly used alongside productivity, cost, quality, health and safety in operations and corporate social responsibility reporting. The purpose of this paper is to show an eco-efficiency modelling framework, and its application in the case of an automotive manufacturer. The framework composes, models and analyses resource and production data. Focus on energy, water distributions and material transformations in manufacturing, utility and facility assets are used to analyse eco-efficiency. Resources are examined in respect to three data granularity factors: subdivision, pulse, and magnitude. Models are linked with performance indicators to assess asset eco-efficiency. This work contributes to industrial sustainability literature by introducing a modelling framework that links with data granularity and eco-efficiency indicators

Eco Global Evaluation: Cross Benefits of Economic and Ecological Evaluation

This paper highlights the complementarities of cost and environmental evaluation in a sustainable approach. Starting with the needs and limits for whole product lifecycle evaluation, this paper begins with the modeling, data capture and performance indicator aspects. In a second step, the information issue, regarding the whole lifecycle of the product is addressed. In order to go further than the economical evaluations/assessment, the value concept (for a product or a service) is discussed. Value could combine functional requirements, cost objectives and environmental impact. Finally, knowledge issues which address the complexity of integrating multi-disciplinary expertise to the whole lifecycle of a product are discussing.EcoSD NetworkEcoSD networ

End-of-life vehicle (ELV) recycling management: improving performance using an ISM approach

With booming of the automobile industry, China has become the country with increasing car ownership all over the world. However, the end-of-life vehicle (ELV) recycling industry is at infancy, and there is little systematic review on ELV recycling management, as well as low adoption amongst domestic automobile industry. This study presents a literature review and an interpretive structural modeling (ISM) approach is employed to identify the drivers towards Chinese ELV recycling business from government, recycling organizations and consumer’s perspectives, so as to improve the sustainability of automobile supply chain by providing some strategic insights. The results derived from the ISM analysis manifest that regulations on auto-factory, disassembly technique, and value mining of recycling business are the essential ingredients. It is most effective and efficient to promote ELV recycling business by improving these attributes, also the driving and dependence power analysis are deemed to provide guidance on performance improvement of ELV recycling in the Chinese market

Remanufacturing: a key strategy for sustainable development

Remanufacturing is a process of bringing used products to "like-new" functional state with warranty to match. It recovers a substantial proportion of the resource incorporated in a used product in its first manufacture, at low additional cost, thus reducing the price of the resulting product. The key remanufacturing problem is the ambiguity in its definition leading to paucity of knowledge and research in the process. Also, few remanufacturing tools and techniques have been developed to improve its efficiency and effectiveness. This paper addresses these issues by describing the findings of in-depth UK case studies, including, a robust remanufacturing definition and an analytic model of the generic remanufacturing business process for improving remanufacturing knowledge and expertise

Lean and green – a systematic review of the state of the art literature

The move towards greener operations and products has forced companies to seek alternatives to balance efficiency gains and environmental friendliness in their operations and products. The exploration of the sequential or simultaneous deployment of lean and green initiatives is the results of this balancing action. However, the lean-green topic is relatively new, and it lacks of a clear and structured research definition. Thus, this paper’s main contribution is the offering of a systematic review of the existing literature on lean and green, aimed at providing guidance on the topic, uncovering gaps and inconsistencies in the literature, and finding new paths for research. The paper identifies and structures, through a concept map, six main research streams that comprise both conceptual and empirical research conducted within the context of various organisational functions and industrial sectors. Important issues for future research are then suggested in the form of research questions. The paper’s aim is to also contribute by stimulating scholars to further study this area in depth, which will lead to a better understanding of the compatibility and impact on organisational performance of lean and green initiatives. It also holds important implications for industrialists, who can develop a deeper and richer knowledge on lean and green to help them formulate more effective strategies for their deployment

A review of information flow diagrammatic models for product-service systems

A product-service system (PSS) is a combination of products and services to create value for both customers and manufacturers. Modelling a PSS based on function orientation offers a useful way to distinguish system inputs and outputs with regards to how data are consumed and information is used, i.e. information flow. This article presents a review of diagrammatic information flow tools, which are designed to describe a system through its functions. The origin, concept and applications of these tools are investigated, followed by an analysis of information flow modelling with regards to key PSS properties. A case study of selection laser melting technology implemented as PSS will then be used to show the application of information flow modelling for PSS design. A discussion based on the usefulness of the tools in modelling the key elements of PSS and possible future research directions are also presented

Simulation modelling and strategic change : creating the sustainable enterprise

Peer reviewedPublisher PD

A comparison of processing techniques for producing prototype injection moulding inserts.

This project involves the investigation of processing techniques for producing low-cost moulding inserts used in the particulate injection moulding (PIM) process. Prototype moulds were made from both additive and subtractive processes as well as a combination of the two. The general motivation for this was to reduce the entry cost of users when considering PIM. PIM cavity inserts were first made by conventional machining from a polymer block using the pocket NC desktop mill. PIM cavity inserts were also made by fused filament deposition modelling using the Tiertime UP plus 3D printer. The injection moulding trials manifested in surface finish and part removal defects. The feedstock was a titanium metal blend which is brittle in comparison to commodity polymers. That in combination with the mesoscale features, small cross-sections and complex geometries were considered the main problems. For both processing methods, fixes were identified and made to test the theory. These consisted of a blended approach that saw a combination of both the additive and subtractive processes being used. The parts produced from the three processing methods are investigated and their respective merits and issues are discussed