Multi-needle capacitance probe for non-conductive two-phase flows

Despite its variable degree of application, intrusive instrumentation is the most accurate way to obtain local information in a two-phase flow system, especially local interfacial velocity and local interfacial area parameters. In this way, multi-needle probes, based on conductivity or optical principles, have been extensively used in the past few decades by many researchers in two-phase flow investigations. Moreover, the signal processing methods used to obtain the time-averaged two-phase flow parameters in this type of sensor have been thoroughly discussed and validated by many experiments. The objective of the present study is to develop a miniaturized multi-needle probe, based on capacitance measurements applicable to a wide range of non-conductive two-phase flows and, thus, to extend the applicability of multi-needle sensor whilst also maintaining a signal processing methodology provided in the literature for conductivity probes. Results from the experiments performed assess the applicability of the proposed sensor measurement principle and signal processing method for the bubbly flow regime. These results also provide an insight into the sensor application for more complex two-phase flow regimes

Characterization of the gas-liquid interfacial waves in vertical upward co-current annular flows

[EN] For more than fifty years, hundreds of research works have focused on the study of annular flow because of its huge importance in many industrial processes, for instance, chemical, petroleum, etc., being of particular interest in nuclear industry. Specifically, interfacial waves play a vital role in the mass, momentum and energy transference processes between gas and liquid phases. This paper describes the new experimental measurements of vertical upward co-current two-phase gas-liquid flow carried out in a tube with an inner diameter of 44 mm. The liquid film thickness and the major characteristics of the interfacial waves have been measured using a non-intrusive instrument, a conductance probe. The physical phenomenon in which this device is based is the change in the electrical conductivity between air and water, i.e., the electrical signal collected in the sensor receiver depends on the thickness of the liquid film layer. The experimental measurements range from 2000 to 3500 l/min for the gas volumetric flow rate, and from 4 to 10 l/min for the liquid volumetric flow rate. Correlation of the experimental measurements of liquid film thickness and the major properties of the interfacial waves have been analyzed using non-dimensional numbers. An important part of the document focuses on the comparison of the experimental data and the fitting correlations against several of the most widely used expressions. Throughout this paper, in addition to present all the available correlations, the existing scattering found when comparing against other expressions have been also confirmed, underlining the existence of gaps of knowledge even today. Emphasize that the proposed correlations are the ones that better fit the data of all experimental series carried out under the present study for the analyzed variables, with almost all the experimental points covered by the +/- 10% error bands of the new correlations.The authors are indebted to the plan of I+D support of the EXMOTRANSIN project ENE2016-79489-C2-1-P.Cuadros-Orón, JL.; Rivera-Durán, Y.; Berna, C.; Escrivá, A.; Muñoz-Cobo, JL.; Monrós-Andreu, G.; Chiva, S. (2019). Characterization of the gas-liquid interfacial waves in vertical upward co-current annular flows. Nuclear Engineering and Design. 346:112-130. https://doi.org/10.1016/j.nucengdes.2019.03.008S11213034

An Eulerian-Lagrangian open source solver for bubbly flow in vertical pipes

Air-water two-phase flow is present in natural and industrial processes of different nature as nuclear reactors. An accurate local prediction of the boiling flow could support safety and operation analyses of nuclear reactors. A new Eulerian-Lagrangian approach is investigated in this contribution. A new solver has been developed and implemented in the framework of the open source package OpenFOAM R and based on the PIMPLE algorithm coupled with the Lagrangian equation of motion has been implemented for computing incompressible bubbly flows. Each bubble is divided in equivolumetric volumes and tracked into the Eulerian mesh for an appropriate assignment of the effect of the bubble in the cell without resolving the interface. The coupling between phases is done considering in the momentum equation the interfacial forces and bubble induced contribution along the bubble path during an Eulerian time step. The bouncing of the bubbles between themselves and the wall is modeled with a dynamic soft sphere model. The computational results obtained for different flow conditions are validated with the recently released experimental data on upward pipe flow. The test section used is a 52 mm pipe of 5500 mm of length maintained under adiabatic conditions with air and water circulating fluids working with inlet velocity ranges of 0-2 m/s and 0-0.3 m/s for the continuous and dispersed phase respectively. Averaged results of radial distribution for void fraction, chord length, turbulence kinetic energy, dispersed and continuous velocity profiles show a good agreement among different flow conditions.Peña Monferrer, C.; Muñoz-Cobo González, JL.; Monrós Andreu, G.; Martinez Cuenca, R.; Chiva Vicent, S. (2014). An Eulerian-Lagrangian open source solver for bubbly flow in vertical pipes. Sociedad Nuclear Española. http://hdl.handle.net/10251/71943

A CFD-DEM solver to model bubbly flow. Part I: Model development and assessment in upward vertical pipes

[EN] In the computational modeling of two-phase flow, many uncertainties are usually faced in simulations and validations with experiments. This has traditionally made it difficult to provide a general method to predict the two-phase flow characteristics for any geometry and condition, even for bubbly flow regimes. Thus, we focus our research on studying in depth the bubbly flow modeling and validation from a critical point of view. The conditions are intentionally limited to scenarios where coalescence and breakup can be neglected, to concentrate on the study of bubble dynamics and its interaction with the main fluid. This study required the development of a solver for bubbly flow with higher resolution level than TFM and a new methodology to obtain the data from the simulation. Part I shows the development of a solver based on the CFD-DEM formulation. The motion of each bubble is computed individually with this solver and aspects as inhomogeneity, nonlinearity of the interfacial forces, bubble-wall interactions and turbulence effects in interfacial forces are taken into account. To develop the solver, several features that are not usually required for traditional CFD-DEM simulations but are relevant for bubbly flow in pipes, have been included. Models for the assignment of void fraction into the grid, seeding of bubbles at the inlet, pressure change influence on the bubble size and turbulence effects on both phases have been assessed and compared with experiments for an upward vertical pipe scenario. Finally, the bubble path for bubbles of different size have been investigated and the interfacial forces analyzed. (C) 2017 Elsevier Ltd. All rights reserved.The authors sincerely thank the ''Plan Nacional de I + D+ i" for funding the project MODEXFLAT ENE2013-48565-C2-1-P and ENE2013-48565-C2-2-P.Peña-Monferrer, C.; Monrós Andreu, G.; Chiva Vicent, S.; Martinez-Cuenca, R.; Muñoz-Cobo, JL. (2018). A CFD-DEM solver to model bubbly flow. Part I: Model development and assessment in upward vertical pipes. Chemical Engineering Science. 176:524-545. https://doi.org/10.1016/j.ces.2017.11.005S52454517

A novel capacitance needle-probe for measurements of biofilm thickness

Peer ReviewedPostprint (published version

Water temperature effect on upward air-water flow in a vertical pipe: Local measurements database using four-sensor conductivity probes and LDA

Experimental work was carried out to study the effects of temperature variation in bubbly, bubbly to slug transition. Experiments were carried out in an upward air-water flow configuration. Four sensor conductivity probes and LDA techniques was used together for the measurement of bubble parameters. The aim of this paper is to provide a bubble parameter experimental database using four-sensor conductivity probes and LDA technique for upward air-water flow at different temperatures and also show transition effect in different temperatures under the boiling point

A CFD-DEM solver to model bubbly flow. Part II: Critical validation in upward vertical pipes including axial evolution

[EN] In the computational modeling of two-phase flow, many uncertainties are usually faced in simulations and validations with experiments. This has traditionally made it difficult to provide a general method to predict the two-phase flow characteristics for any geometry and condition, even for bubbly flow regimes. Thus, we focus our research on studying in depth the bubbly flow modeling and validation from a critical point of view. The conditions are intentionally limited to scenarios where coalescence and breakup can be neglected, to concentrate on the study of bubble dynamics and its interaction with the main fluid. This study required the development of a solver for bubbly flow with higher resolution level than TFM and a new methodology to obtain the data from the simulation. In Part II, taking profit of the detailed data provided by the CFD-DEM solver presented in Part I, we propose a novel methodology based on virtual sensor probes, to perform a rigorous validation and to investigate the experimental data. The same approximation used for processing the experimental datasets applies to simulation data, then the same assumptions are considered. In this way we can study an extended number of disperse phase variables as bubble velocity, void fraction, interfacial area concentration, mean chord length and distribution, Sauter mean diameter, bubble frequency and missing ratio, in addition to other variables as bubble size distribution or carrier phase velocity and turbulence. Several upward bubbly flow scenarios from datasets of different authors are used to validate the solver using this methodology. Finally, an axial evolution validation is performed including a discussion motivated by the comparison between experiments and the data from the virtual probes. (C) 2017 Elsevier Ltd. All rights reserved.The authors sincerely thank the "Plan Nacional de I + D+i" for funding the project MODEXFLAT ENE2013-48565-C2-1-P and ENE2013-48565-C2-2-P.Peña-Monferrer, C.; Monrós-Andreu, G.; Chiva Vicent, S.; Martinez-Cuenca, R.; Muñoz-Cobo, JL. (2018). A CFD-DEM solver to model bubbly flow. Part II: Critical validation in upward vertical pipes including axial evolution. Chemical Engineering Science. 177:537-556. https://doi.org/10.1016/j.ces.2017.11.032S53755617