A switching ensemble approach for remaining useful life estimation of electrolytic capacitors

open4In this work, we consider the problem of predicting an equipment Remaining Useful Life (RUL), based on data from a fleet of similar components working under different operating conditions (Al-Dahidi et al. 2015).Al-Dahidi, S.; Di Maio, F.; Baraldi, P.; Zio, E.AL-DAHIDI, SAMEER MAHMOUD AHMED; DI MAIO, Francesco; Baraldi, Piero; Zio, Enric

Remaining useful life estimation in heterogeneous fleets working under variable operating conditions

The availability of condition monitoring data for large fleets of similar equipment motivates the development of data-driven prognostic approaches that capitalize on the information contained in such data to estimate equipment Remaining Useful Life (RUL). A main difficulty is that the fleet of equipment typically experiences different operating conditions, which influence both the condition monitoring data and the degradation processes that physically determine the RUL. We propose an approach for RUL estimation from heterogeneous fleet data based on three phases: firstly, the degradation levels (states) of an homogeneous discrete-time finite-state semi-markov model are identified by resorting to an unsupervised ensemble clustering approach. Then, the parameters of the discrete Weibull distributions describing the transitions among the states and their uncertainties are inferred by resorting to the Maximum Likelihood Estimation (MLE) method and to the Fisher Information Matrix (FIM), respectively. Finally, the inferred degradation model is used to estimate the RUL of fleet equipment by direct Monte Carlo (MC) simulation. The proposed approach is applied to two case studies regarding heterogeneous fleets of aluminium electrolytic capacitors and turbofan engines. Results show the effectiveness of the proposed approach in predicting the RUL and its superiority compared to a fuzzy similarity-based approach of literature

A Comprehensive Review of Digital Twin -- Part 1: Modeling and Twinning Enabling Technologies

As an emerging technology in the era of Industry 4.0, digital twin is gaining unprecedented attention because of its promise to further optimize process design, quality control, health monitoring, decision and policy making, and more, by comprehensively modeling the physical world as a group of interconnected digital models. In a two-part series of papers, we examine the fundamental role of different modeling techniques, twinning enabling technologies, and uncertainty quantification and optimization methods commonly used in digital twins. This first paper presents a thorough literature review of digital twin trends across many disciplines currently pursuing this area of research. Then, digital twin modeling and twinning enabling technologies are further analyzed by classifying them into two main categories: physical-to-virtual, and virtual-to-physical, based on the direction in which data flows. Finally, this paper provides perspectives on the trajectory of digital twin technology over the next decade, and introduces a few emerging areas of research which will likely be of great use in future digital twin research. In part two of this review, the role of uncertainty quantification and optimization are discussed, a battery digital twin is demonstrated, and more perspectives on the future of digital twin are shared

Context ontology development for connected maintenance services

The opportunity to shift from corrective and preventive to data-driven Predictive Maintenance has received a significant boost with the deeper penetration of Internet of Things (IoT) technologies in industrial environments. Processing IoT generated data nonetheless creates challenges for data management and actionable data processing. One way to handle such complexity is to introduce context information modelling and management, wherein data and service delivery are determined upon resolving the apparent context of a service or data request. In this paper, context information management is considered on the basis of a valid knowledge construct for reliability-oriented maintenance management. The aim is to produce a viable semantic organization of data for maintenance services. It is applied on an industrial case linked to maintenance of a distributed fleet of connected production grade industrial printers. The complexity of translating the data generated by such production assets to actionable information is significant, as the status of a single asset is characterised by several hundreds of failure modes and a multitude of event codes. To assess the viability of the ontology for the targeted application, a qualitative usability evaluation study of the ontology is performed

A Survey of Health Management User Objectives Related to Diagnostic and Prognostic Metrics

One of the most prominent technical challenges to effective deployment of health management systems is the vast difference in user objectives with respect to engineering development. In this paper, a detailed survey on the objectives of different users of health management systems is presented. These user objectives are then mapped to the metrics typically encountered in the development and testing of two main systems health management functions: diagnosis and prognosis. Using this mapping, the gaps between user goals and the metrics associated with diagnostics and prognostics are identified and presented with a collection of lessons learned from previous studies that include both industrial and military aerospace applications

Internet of robotic things : converging sensing/actuating, hypoconnectivity, artificial intelligence and IoT Platforms

The Internet of Things (IoT) concept is evolving rapidly and influencing newdevelopments in various application domains, such as the Internet of MobileThings (IoMT), Autonomous Internet of Things (A-IoT), Autonomous Systemof Things (ASoT), Internet of Autonomous Things (IoAT), Internetof Things Clouds (IoT-C) and the Internet of Robotic Things (IoRT) etc.that are progressing/advancing by using IoT technology. The IoT influencerepresents new development and deployment challenges in different areassuch as seamless platform integration, context based cognitive network integration,new mobile sensor/actuator network paradigms, things identification(addressing, naming in IoT) and dynamic things discoverability and manyothers. The IoRT represents new convergence challenges and their need to be addressed, in one side the programmability and the communication ofmultiple heterogeneous mobile/autonomous/robotic things for cooperating,their coordination, configuration, exchange of information, security, safetyand protection. Developments in IoT heterogeneous parallel processing/communication and dynamic systems based on parallelism and concurrencyrequire new ideas for integrating the intelligent “devices”, collaborativerobots (COBOTS), into IoT applications. Dynamic maintainability, selfhealing,self-repair of resources, changing resource state, (re-) configurationand context based IoT systems for service implementation and integrationwith IoT network service composition are of paramount importance whennew “cognitive devices” are becoming active participants in IoT applications.This chapter aims to be an overview of the IoRT concept, technologies,architectures and applications and to provide a comprehensive coverage offuture challenges, developments and applications

Diagnóstico de fallos y optimización de la planificación en un marco de e-mantenimiento.

324 p.El objetivo principal es demostrar el potencial de mejora que las técnicas y metodologías relacionadas con la analítica prescriptiva, pueden proporcionar en aplicaciones de mantenimiento industrial. Las tecnologías desarrolladas se pueden agrupar en tres ámbitos: - El e-mantenimiento, relacionado fundamentalmente con el desarrollo de plataformas colaborativas e inteligentes que permiten la integración de nuevos sensores, sistemas de comunicaciones, estándares y protocolos, conceptos, métodos de almacenamiento y análisis etc. que entran continuamente en nuestro abanico de posibilidades y nos ofrecen la posibilidad de seguir una tendencia de mejora en la optimización de activos y procesos, y en la interoperabilidad entre sistemas.- Las Redes Bayesianas (Bayesian Networks ¿ BNs) junto con otras metodologías de recogida de información utilizadas en ingeniería nos ofrecen la posibilidad de automatizar la tarea de diagnóstico y predicción de fallos.- La optimización de las estrategias de mantenimiento, mediante simulaciones de fallos y análisis coste-efectividad, que ayudan a la toma de decisiones a la hora de seleccionar una estrategia de mantenimiento adecuada para el activo. Además, mediante el uso de algoritmos de optimización logramos mejorar la planificación del mantenimiento, reduciendo los tiempos y costes para realizar las tareas en un parque de activos

A Tailored Ontology Supporting Sensor Implementation for the Maintenance of Industrial Machines

International audienceThe longtime productivity of an industrial machine is improved by condition-based maintenance strategies. To do this, the integration of sensors and other cyber-physical devices is necessary in order to capture and analyze a machine's condition through its lifespan. Thus, choosing the best sensor is a critical step to ensure the efficiency of the maintenance process. Indeed, considering the variety of sensors, and their features and performance, a formal classification of a sensor's domain knowledge is crucial. This classification facilitates the search for and reuse of solutions during the design of a new maintenance service. Following a Knowledge Management methodology, the paper proposes and develops a new sensor ontology that structures the domain knowledge, covering both theoretical and experimental sensor attributes. An industrial case study is conducted to validate the proposed ontology and to demonstrate its utility as a guideline to ease the search of suitable sensors. Based on the ontology, the final solution will be implemented in a shared repository connected to legacy CAD (computer-aided design) systems. The selection of the best sensor is, firstly, obtained by the matching of application requirements and sensor specifications (that are proposed by this sensor repository). Then, it is refined from the experimentation results. The achieved solution is recorded in the sensor repository for future reuse. As a result, the time and cost of the design process of new condition-based maintenance services is reduced

Ontology-based context modeling in physical asset integrity management

Asset management is concerned with the management practices, technologies and tools necessary to maximize the value delivered by physical engineering assets. IoT-generated data are increasingly considered as an asset and the data asset value needs to be maximized too. However, asset-generated data in practice are often collected in non-actionable form. Collected data may comprise a wide number of parameters, over long periods of time and be of significant scale. Yet they may fail to represent the range of possible scenarios of asset operation or the causal relationships between the monitored parameters, and so the size of the data collection, while adding to the complexity of the problem, does not necessarily allow direct data asset value exploitation. One way to handle data complexity is to introduce context information modeling and management, wherein data and service delivery are determined upon resolving the apparent context of a service or data request. The aim of the present paper is, therefore, 2-fold: to analyse current approaches to addressing IoT context information management, mapping how context-aware computing addresses key challenges and supports the delivery of monitoring solutions; and to develop a maintenance context ontology focused on failure analysis of mechanical components so as to drive monitoring services adaptation. The approach is demonstrated by applying the ontology on an industrially relevant physical gearbox test rig, designed to model complex misalignment cases met in manufacturing and aerospace applications