56 research outputs found

    Aproximações heurísticas para um problema de escalonamento do tipo flexible job-shop

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    Mestrado em Engenharia e Gestão IndustrialEste trabalho aborda um novo tipo de problema de escalonamento que pode ser encontrado em várias aplicações do mundo-real, principalmente na indústria transformadora. Em relação à configuração do shop floor, o problema pode ser classificado como flexible job-shop, onde os trabalhos podem ter diferentes rotas ao longo dos recursos e as suas operações têm um conjunto de recursos onde podem ser realizadas. Outras características de processamento abordadas são: datas possíveis de início, restrições de precedência (entre operações de um mesmo trabalho ou entre diferentes trabalhos), capacidade dos recursos (incluindo paragens, alterações na capacidade e capacidade infinita) e tempos de setup (que podem ser dependentes ou independentes da sequência). O objetivo é minimizar o número total de trabalhos atrasados. Para resolver o novo problema de escalonamento proposto um modelo de programação linear inteira mista é apresentado e novas abordagens heurísticas são propostas. Duas heurísticas construtivas, cinco heurísticas de melhoramento e duas metaheurísticas são propostas. As heurísticas construtivas são baseadas em regras de ordenação simples, onde as principais diferenças entre elas dizem respeito às regras de ordenação utilizadas e à forma de atribuir os recursos às operações. Os métodos são designados de job-by-job (JBJ), operation-by-operation (OBO) e resource-by-resource (RBR). Dentro das heurísticas de melhoramento, a reassign e a external exchange visam alterar a atribuição dos recursos, a internal exchange e a swap pretendem alterar a sequência de operações e a reinsert-reassign é focada em mudar, simultaneamente, ambas as partes. Algumas das heurísticas propostas são usadas em metaheurísticas, nomeadamente a greedy randomized adaptive search procedure (GRASP) e a iterated local search (ILS). Para avaliar estas abordagens, é proposto um novo conjunto de instâncias adaptadas de problemas de escalonamento gerais do tipo flexible job-shop. De todos os métodos, o que apresenta os melhores resultados é o ILS-OBO obtendo melhores valores médios de gaps em tempos médios inferiores a 3 minutos.This work addresses a new type of scheduling problem which can be found in several real-world applications, mostly in manufacturing. Regarding shop floor configuration, the problem can be classified as flexible job-shop, where jobs can have different routes passing through resources and their operations have a set of eligible resources in which they can be performed. The processing characteristics addressed are release dates, precedence constraints (either between operations of the same job or between different jobs), resources capacity (including downtimes, changes in capacity, and infinite capacity), and setup times, which can be sequence-dependent or sequence-independent. The objective is to minimise the total number of tardy jobs. To tackle the newly proposed flexible job-shop scheduling problem (FJSP), a mixed integer linear programming model (MILP) is presented and new heuristic approaches are put forward. Three constructive heuristics, five improvement heuristics, and two metaheuristics are proposed. The constructive heuristics are based on simple dispatching rules, where the main differences among them concern the used dispatching rules and the way resources are assigned. The methods are named job-by-job (JBJ), operation-by-operation (OBO) and resource-by-resource (RBR). Within improvement heuristics, reassign and external exchange aim to change the resources assignment, internal exchange and swap intend changing the operations sequence, and reinsert-reassign is focused in simultaneously changing both parts. Some of the proposed heuristics are used within metaheuristic frameworks, namely greedy randomized adaptive search procedure (GRASP) and iterative local search (ILS). In order to evaluate these approaches, a new set of benchmark instances adapted from the general FJSP is proposed. Out of all methods, the one which shows the best average results is ILS-OBO obtaining the best average gap values in average times lower than 3 minutes

    From metaheuristics to learnheuristics: Applications to logistics, finance, and computing

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    Un gran nombre de processos de presa de decisions en sectors estratègics com el transport i la producció representen problemes NP-difícils. Sovint, aquests processos es caracteritzen per alts nivells d'incertesa i dinamisme. Les metaheurístiques són mètodes populars per a resoldre problemes d'optimització difícils en temps de càlcul raonables. No obstant això, sovint assumeixen que els inputs, les funcions objectiu, i les restriccions són deterministes i conegudes. Aquests constitueixen supòsits forts que obliguen a treballar amb problemes simplificats. Com a conseqüència, les solucions poden conduir a resultats pobres. Les simheurístiques integren la simulació a les metaheurístiques per resoldre problemes estocàstics d'una manera natural. Anàlogament, les learnheurístiques combinen l'estadística amb les metaheurístiques per fer front a problemes en entorns dinàmics, en què els inputs poden dependre de l'estructura de la solució. En aquest context, les principals contribucions d'aquesta tesi són: el disseny de les learnheurístiques, una classificació dels treballs que combinen l'estadística / l'aprenentatge automàtic i les metaheurístiques, i diverses aplicacions en transport, producció, finances i computació.Un gran número de procesos de toma de decisiones en sectores estratégicos como el transporte y la producción representan problemas NP-difíciles. Frecuentemente, estos problemas se caracterizan por altos niveles de incertidumbre y dinamismo. Las metaheurísticas son métodos populares para resolver problemas difíciles de optimización de manera rápida. Sin embargo, suelen asumir que los inputs, las funciones objetivo y las restricciones son deterministas y se conocen de antemano. Estas fuertes suposiciones conducen a trabajar con problemas simplificados. Como consecuencia, las soluciones obtenidas pueden tener un pobre rendimiento. Las simheurísticas integran simulación en metaheurísticas para resolver problemas estocásticos de una manera natural. De manera similar, las learnheurísticas combinan aprendizaje estadístico y metaheurísticas para abordar problemas en entornos dinámicos, donde los inputs pueden depender de la estructura de la solución. En este contexto, las principales aportaciones de esta tesis son: el diseño de las learnheurísticas, una clasificación de trabajos que combinan estadística / aprendizaje automático y metaheurísticas, y varias aplicaciones en transporte, producción, finanzas y computación.A large number of decision-making processes in strategic sectors such as transport and production involve NP-hard problems, which are frequently characterized by high levels of uncertainty and dynamism. Metaheuristics have become the predominant method for solving challenging optimization problems in reasonable computing times. However, they frequently assume that inputs, objective functions and constraints are deterministic and known in advance. These strong assumptions lead to work on oversimplified problems, and the solutions may demonstrate poor performance when implemented. Simheuristics, in turn, integrate simulation into metaheuristics as a way to naturally solve stochastic problems, and, in a similar fashion, learnheuristics combine statistical learning and metaheuristics to tackle problems in dynamic environments, where inputs may depend on the structure of the solution. The main contributions of this thesis include (i) a design for learnheuristics; (ii) a classification of works that hybridize statistical and machine learning and metaheuristics; and (iii) several applications for the fields of transport, production, finance and computing

    Integrated Maintenance and Production Scheduling

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    Optimization for process planning and scheduling in parts manufacturing

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    Ph.DDOCTOR OF PHILOSOPH

    Sistema de soporte de decisiones para la programación de producción de la empresa Café Ruta 45

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    Café Ruta 45 se localiza en Pitalito, Huila (Colombia). Esta compañía se encarga de trillar, tostar, moler y empacar café de la región. Actualmente, la demanda de Café Ruta 45 es dinámica y altamente volátil. Por esta razón, la compañía tiene poco de control sobre la producción y los empleados se ven obligados a aumentar sus horas de trabajo para completar las ordenes. Ciertamente, la salud de los empleados y el servicio al cliente pueden verse comprometidos negativamente. Esta investigación presenta un sistema de soporte de decisiones para Café Ruta 45, programando las orden de producción, respondiendo a la demanda en un entorno de producción Flow-shop, respetando las horas de trabajo y entregando el producto al cliente en el menor tiempo posible. El sistema de soporte de decisiones proporciona la programación de producción semanal minimizando la tardanza total ponderada, utilizando un enfoque de programación predictiva-reactiva. Mientras que el componente predictivo programa la orden de producción al comienzo de la semana a través de una metaheurística de Tabu Search, el componente reactivo reorganiza el cronograma basado en la regla de despacho llamada Costo aparente de tardanza (ATC) para las órdenes que llegan inesperadamente e interrumpen el horario inicial. El sistema de soporte de decisiones fue validado a través de una simulación, donde se muestra visualmente la programación de producción. Se propone un sistema de soporte de decisiones para la programación de producción de Café Ruta 45, minimizando el impacto en los empleados y maximizando la satisfacción del cliente.The coffee roaster Café Ruta 45 is located in Pitalito, Colombia. This company is focused to threshing, roasting, grinding and packing coffee from the region of Huila. Currently, the demand of Café Ruta 45 is being dynamic and highly volatile. For this reason, the company has few or lack of control over the production schedule and employees are forced to increase their working hours until late shifts. Certainly, the employee health and customer service can be compromised negatively. This research presents a decision support system for Café Ruta 45, used to schedule the production order, responding the demand in a flow-shop production environment, respecting the working hours and delivering the product to the customer in the shortest possible time. The decision support system provides the weekly production scheduling minimizing the weighted total tardiness, using an approach predictive-reactive scheduling. While the predictive component schedules the production order at the beginning of the week through a Tabu Search metaheuristic, the reactive component re-organize the schedule based on the dispatching rule called the Apparent Tardiness Cost (ATC) for the orders that arrive unexpectedly and disrupt the initial schedule. The decisión support system was validated through a simulation, where the production scheduling is visually shown. A decision support system is proposed to production scheduling of Café Ruta 45 minimizing the impact on employees and maximizing customer satisfaction.Ingeniero (a) IndustrialPregrad

    Algorithms and Methods for Designing and Scheduling Smart Manufacturing Systems

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    This book, as a Special Issue, is a collection of some of the latest advancements in designing and scheduling smart manufacturing systems. The smart manufacturing concept is undoubtedly considered a paradigm shift in manufacturing technology. This conception is part of the Industry 4.0 strategy, or equivalent national policies, and brings new challenges and opportunities for the companies that are facing tough global competition. Industry 4.0 should not only be perceived as one of many possible strategies for manufacturing companies, but also as an important practice within organizations. The main focus of Industry 4.0 implementation is to combine production, information technology, and the internet. The presented Special Issue consists of ten research papers presenting the latest works in the field. The papers include various topics, which can be divided into three categories—(i) designing and scheduling manufacturing systems (seven articles), (ii) machining process optimization (two articles), (iii) digital insurance platforms (one article). Most of the mentioned research problems are solved in these articles by using genetic algorithms, the harmony search algorithm, the hybrid bat algorithm, the combined whale optimization algorithm, and other optimization and decision-making methods. The above-mentioned groups of articles are briefly described in this order in this book

    Parameter-less Late Acceptance Hill-climbing: Foundations & Applications.

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    PhD Theses.Stochastic Local Search (SLS) methods have been used to solve complex hard combinatorial problems in a number of elds. Their judicious use of randomization, arguably, simpli es their design to achieve robust algorithm behaviour in domains where little is known. This feature makes them a general purpose approach for tackling complex problems. However, their performance, usually, depends on a number of parameters that should be speci ed by the user. Most of these parameters are search-algorithm related and have little to do with the user's problem. This thesis presents search techniques for combinatorial problems that have fewer parameters while delivering good anytime performance. Their parameters are set automatically by the algorithm itself in an intelligent way, while making sure that they use the entire given time budget to explore the search space with a high probability of avoiding the stagnation in a single basin of attraction. These algorithms are suitable for general practitioners in industry that do not have deep insight into search methodologies and their parameter tuning. Note that, to all intents and purposes, in realworld search problems the aim is to nd a good enough quality solution in a pre-de ned time. In order to achieve this, we use a technique that was originally introduced for automating population sizing in evolutionary algorithms. In an intelligent way, we adapted it to a particular one-point stochastic local search algorithm, namely Late Acceptance Hill-Climbing (LAHC), to eliminate the need to manually specify the value of the sole parameter of this algorithm. We then develop a mathematically sound dynamic cuto time strategy that is able to reliably detect the stagnation point for these search algorithms. We evaluated the suitability and scalability of the proposed methods on a range of classical combinatorial optimization problems as well as a real-world software engineering proble
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