Automotive Powertrain Control — A Survey

This paper surveys recent and historical publications on automotive powertrain control. Control-oriented models of gasoline and diesel engines and their aftertreatment systems are reviewed, and challenging control problems for conventional engines, hybrid vehicles and fuel cell powertrains are discussed. Fundamentals are revisited and advancements are highlighted. A comprehensive list of references is provided.Peer Reviewedhttp://deepblue.lib.umich.edu/bitstream/2027.42/72023/1/j.1934-6093.2006.tb00275.x.pd

Model Predictive Control of Modern High-Degree-of-Freedom Turbocharged Spark Ignited Engines with External Cooled EGR

The efficiency of modern downsized SI engines has been significantly improved using cooled Low-Pressure Exhaust Gas Recirculation, Turbocharging and Variable Valve Timing actuation. Control of these sub-systems is challenging due to their inter-dependence and the increased number of actuators associated with engine control. Much research has been done on developing algorithms which improve the transient turbocharged engine response without affecting fuel-economy. With the addition of newer technologies like external cooled EGR the control complexity has increased exponentially. This research proposes a methodology to evaluate the ability of a Model Predictive Controller to coordinate engine and air-path actuators simultaneously. A semi-physical engine model has been developed and analyzed for non-linearity. The computational burden of implementing this control law has been addressed by utilizing a semi-physical engine system model and basic analytical differentiation. The resulting linearization process requires less than 10% of the time required for widely used numerical linearization approach. Based on this approach a Nonlinear MPC-Quadratic Program has been formulated and solved with preliminary validation applied to a 1D Engine model followed by implementation on an experimental rapid prototyping control system. The MPC based control demonstrates the ability to co-ordinate different engine and air-path actuators simultaneously for torque-tracking with minimal constraint violation. Avenues for further improvement have been identified and discussed

flatness based adaptive fuzzy control of spark ignited engines

Abstract An adaptive fuzzy controller is designed for spark-ignited (SI) engines, under the constraint that the system's model is unknown. The control algorithm aims at satisfying the H∞ tracking performance criterion, which means that the influence of the modeling errors and the external disturbances on the tracking error is attenuated to an arbitrary desirable level. After transforming the SI-engine model into the canonical form, the resulting control inputs are shown to contain nonlinear elements which depend on the system's parameters. The nonlinear terms which appear in the control inputs are approximated with the use of neuro-fuzzy networks. It is shown that a suitable learning law can be defined for the aforementioned neuro-fuzzy approximators so as to preserve the closed-loop system stability. With the use of Lyapunov stability analysis it is proven that the proposed adaptive fuzzy control scheme results in H∞ tracking performance. The efficiency of the proposed adaptive fuzzy control scheme is checked through simulation experiments

Application of multi-objective optimization techniques for improved emissions and fuel economy over transient manoeuvres

This paper presents a novel approach to augment existing engine calibrations to deliver improved engine performance during a transient through the application of multi-objective optimization techniques to the calibration of the Variable Valve Timing (VVT) system of a 1.0 litre gasoline engine. Current mature calibration approaches for the VVT system are predominantly based on steady state techniques which fail to consider the engine dynamic behaviour in real world driving, which is heavily transient. In this study the total integrated fuel consumption and engine out NOx emissions over a 2min segment of the transient Worldwide Light-duty Test Cycle are minimised in a constrained multi-objective optimisation framework to achieve an updated calibration for the VVT control. The cycle segment was identified as an area with high NOx emissions. The optimisation framework was developed around a Mean Value Engine Model with representative engine controls which was validated against an engine tested on a dynamometer. The aim of this study was to demonstrate a practical benefit without having to significantly change the existing engine control strategy. Offline optimization with the MVEM model allows exploitation of workstation computational performance to effectively explore the calibration space, reducing both time and investment in engine testing. The initial optimization results show a strong dominance of both fuel and NOx objectives with a potential reduction in fuel consumption and engine out NOx emissions of up to 5% and 18% respectively compared to the original steady-state based VCT calibration. Engine experimental results have confirmed that NOx emissions can be significantly reduced without any significant detriment to fuel economy over this 2min transient

Observer-based engine air charge characterisation: rapid, observer-assisted engine air charge characterisation using a dynamic dual-ramp testing method

Characterisation of modern complex powertrains is a time consuming and expensive process. Little effort has been made to improve the efficiency of testing methodologies used to obtain data for this purpose. Steady-state engine testing is still regarded as the golden standard, where approximately 90% of testing time is wasted waiting for the engine to stabilize. Rapid dynamic engine testing, as a replacement for the conventional steady-state method, has the potential to significantly reduce the time required for characterisation. However, even by using state of the art measurement equipment, dynamic engine testing introduces the problem that certain variables are not directly measurable due to the excitation of the system dynamics. Consequently, it is necessary to develop methods that allow the observation of not directly measurable quantities during transient engine testing. Engine testing for the characterisation of the engine air-path is specifically affected by this problem since the air mass flow entering the cylinder is not directly measurable by any sensor during transient operation. This dissertation presents a comprehensive methodology for engine air charge characterisation using dynamic test data. An observer is developed, which allows observation of the actual air mass flow into the engine during transient operation. The observer is integrated into a dual-ramp testing procedure, which allows the elimination of unaccounted dynamic effects by averaging over the resulting hysteresis. A simulation study on a 1-D gas dynamic engine model investigates the accuracy of the developed methodology. The simulation results show a trade-off between time saving and accuracy. Experimental test result confirm a time saving of 95% compared to conventional steady-state testing and at least 65% compared to quasi steady-state testing while maintaining the accuracy and repeatability of conventional steady-state testing

Development and identification of hierarchical nonlinear mixed effects models for the analysis of dynamic systems: identification and application of hierarchical nonlinear mixed effects models for the determination of steady-state and dynamic torque responses of an SI engine

Multi-level or hierarchical models present various features for dealing with data grouped at several levels. The majority of applications of hierarchical models use clustered data that is static in nature and collected over a long period of time. The purpose of this study is investigating hierarchical models for application with highly dynamic systems. Steady-state data are conventionally employed for engine torque mapping purposes. The data takes much time to collect and the dynamics of the system are routinely ignored. This valuable information could be used for better control of the system.In this study, an innovative transient spark-sweep approach is developed for collecting dynamic torque data more efficiently. The means of data collection implies a structure for which a multi-level model is best suited. A multi-model augmented D-optimal design is created, and the experimental data collected. Spark excitation is applied at speed/load points using Amplitude Modulated Pseudo Random Signal (AMPRS), and the torque response over the operating space is thus obtained. Conditional first-order linearization is used within the identification process for determining the hierarchical model parameters. The level-1 Nonlinear Auto Regressive eXogenous (NARX) models are separately determined using an Iterative Generalized Least Square (IGLS) method and the results are employed for initialisation of the covariance matrix and the model level-2 parameters. A novel gradient optimiser was established to facilitate the dynamic hierarchical model identification. Additionally, the uncertainty associated with model selection was mitigated using a multi-model approach. The model identified is evaluated and compared with experimental dynamic and steady-state data. It shows behaviour, both dynamic and steady state, providing prediction over a wider extrapolated spark range than conventional approaches. The new approach is eight time faster than current state-of-the-art approaches.</div

A Study Model Predictive Control for Spark Ignition Engine Management and Testing

Pressure to improve spark-ignition (SI) engine fuel economy has driven thedevelopment and integration of many control actuators, creating complex controlsystems. Integration of a high number of control actuators into traditional map basedcontrollers creates tremendous challenges since each actuator exponentially increasescalibration time and investment. Model Predictive Control (MPC) strategies have thepotential to better manage this high complexity since they provide near-optimal controlactions based on system models. This research work focuses on investigating somepractical issues of applying MPC with SI engine control and testing.Starting from one dimensional combustion phasing control using spark timing(SPKT), this dissertation discusses challenges of computing the optimal control actionswith complex engine models. A nonlinear optimization is formulated to compute thedesired spark timing in real time, while considering knock and combustion variationconstraints. Three numerical approaches are proposed to directly utilize complex high-fidelity combustion models to find the optimal SPKT. A model based combustionphasing estimator that considers the influence of cycle-by-cycle combustion variations isalso integrated into the control system, making feedback and adaption functions possible.An MPC based engine management system with a higher number of controldimensions is also investigated. The control objective is manipulating throttle, externalEGR valve and SPKT to provide demanded torque (IMEP) output with minimum fuelconsumption. A cascaded control structure is introduced to simplify the formulation and solution of the MPC problem that solves for desired control actions. Sequential quadratic programming (SQP) MPC is applied to solve the nonlinear optimization problem in real time. A real-time linearization technique is used to formulate the sub-QP problems with the complex high dimensional engine system. Techniques to simplify the formulation of SQP and improve its convergence performance are also discussed in the context of tracking MPC. Strategies to accelerate online quadratic programming (QP) are explored. It is proposed to use pattern recognition techniques to “warm-start” active set QP algorithms for general linear MPC applications. The proposed linear time varying (LTV) MPC is used in Engine-in-Loop (EIL) testing to mimic the pedal actuations of human drivers who foresee the incoming traffic conditions. For SQP applications, the MPC is initialized with optimal control actions predicted by an ANN. Both proposed MPC methods significantly reduce execution time with minimal additional memory requirement

Model structure selection in powertrain calibration and control

This thesis develops and investigates the application of novel identification and structure identification techniques for I.C. engine systems. The legislated demand for reduced vehicle fuel consumption and emissions indicates that improved model-based dynamical engine calibration and control methods are required in place of the existing static set-point based mapping methods currently used in industry. The choice of structure of any dynamical engine model has significant consequences for the accuracy and the calibration/optimization time of engine systems. This thesis primarily addresses the issue of this structure selection. Linear models are well understood and relatively easy to implement however the modern I.C. engine is a highly nonlinear system which restricts the use of linear structures. Further the newer technologies required to achieve demanding fuel consumption and emission targets are increasingly more complex and nonlinear. The selection of appropriate nonlinear model regressor terms presents a combinatorial explosion problem which must be solved for accurate engine system modelling. In this thesis, two systematic nonlinear model structure selection techniques, namely stepwise regression with F-statistics and orthogonal least squares method with error reduction ratio, are accordingly investigated. SISO algebraic NARMAX engine models are then established in simulation studies with these methods and demonstrate the effectiveness of the approach. The thesis also investigates the development and application of multi-modelling techniques and the expansion of the model structure selection techniques to the identification of the local models terms within the multi-model structures for the engine. Based on the en- gine operating regions, novel multi-model networks can be established and several alternative multi-modelling techniques, such as LOLIMOT, Neural Network, Gaussian and log-sigmoid function weighted multi-models, for the multi-model engine system identification are explored and compared. An experimental validation of the methods is given by a black box identification of SISO engine models which are developed purely from the experimental engine test data sets. The results demonstrate that the multi-model structure selection techniques can be successfully applied on the engine systems, and that the multi-modelling techniques give good model accuracy and that good modelling efficiency can also be achieved. The outcome is a set of techniques for the efficient development of accurate nonlinear black-box models which can be acquired from experimental dynamometer test-bed data which should assist in the dynamic control of future advanced technology engine systems