Fault analysis and remedial strategies on a fault-tolerant motor drive with redundancy

Copyright © 2007 IEEEFault-tolerant motor drives are required in a range of safety-critical applications. Using a special motor design and an appropriate inverter topology, brushless permanent magnet AC motor drives can have an effective fault-tolerant capability. Although a single motor fault-tolerant drive system may be sufficient in many critical applications, a higher degree of fault tolerance requires redundancy in the motor system as considered in this paper. This is achieved by using a dual motor module on a common shaft. The simulation model of the entire drive system and the analysis of the various faults are presented in this paper. The effects of fault(s) on the phase current and output torque are provided. Three remedial operating modes are proposed and their features are compared. In addition, an experimental setup was introduced, which is based on dual electrically and magnetically isolated brushless AC motor modules, H-bridge inverters for individual phases and dsPICDEM MCU motor controller. © 2007 IEEE

Fault-Tolerant Control of a Flux-switching Permanent Magnet Synchronous Machine

Je jasné, že nejúspěšnější konstrukce zahrnuje postup vícefázového řízení, ve kterém každá fáze může být považována za samostatný modul. Provoz kterékoliv z jednotek musí mít minimální vliv na ostatní, a to tak, že v případě selhání jedné jednotky ostatní mohou být v provozu neovlivněny. Modulární řešení vyžaduje minimální elektrické, magnetické a tepelné ovlivnění mezi fázemi řízení (měniče). Synchronní stroje s pulzním tokem a permanentními magnety se jeví jako atraktivní typ stroje, jejíž přednostmi jsou vysoký kroutící moment, jednoduchá a robustní konstrukce rotoru a skutečnost, že permanentní magnety i cívky jsou umístěny společně na statoru. FS-PMSM jsou poměrně nové typy střídavého stroje stator-permanentní magnet, které představují významné přednosti na rozdíl od konvenčních rotorů - velký kroutící moment, vysoký točivý moment, v podstatě sinusové zpětné EMF křivky, zároveň kompaktní a robustní konstrukce díky umístění magnetů a vinutí kotvy na statoru. Srovnání výsledků mezi FS-PMSM a klasickými motory na povrchu upevněnými PM (SPM) se stejnými parametry ukazuje, že FS-PMSM vykazuje větší vzduchové mezery hustoty toku, vyšší točivý moment na ztráty v mědi, ale také vyšší pulzaci díky reluktančnímu momentu. Pro stroje buzené permanentními magnety se jedná o tradiční rozpor mezi požadavkem na vysoký kroutící moment pod základní rychlostí (oblast konstantního momentu) a provozem nad základní rychlostí (oblast konstantního výkonu), zejména pro aplikace v hybridních vozidlech. Je předložena nová topologie synchronního stroje s permanentními magnety a spínaným tokem odolného proti poruchám, která je schopná provozu během vinutí naprázdno a zkratovaného vinutí i poruchách měniče. Schéma je založeno na dvojitě vinutém motoru napájeném ze dvou oddělených vektorově řízených napěťových zdrojů. Vinutí jsou uspořádána takovým způsobem, aby tvořila dvě nezávislé a oddělené sady. Simulace a experimentální výzkum zpřesní výkon během obou scénářů jak za normálního provozu, tak za poruch včetně zkratových závad a ukáží robustnost pohonu za těchto podmínek. Tato práce byla publikována v deseti konferenčních příspěvcích, dvou časopisech a knižní kapitole, kde byly představeny jak topologie pohonu a aplikovaná řídící schémata, tak analýzy jeho schopnosti odolávat poruchám.It has become clear that the most successful design approach involves a multiple phase drive in which each phase may be regarded as a single-module. The operation of any one module must have minimal impact upon the others, so that in the event of that module failing the others can continue to operate unaffected. The modular approach requires that there should be minimal electrical, magnetic and thermal interaction between phases of the drive. Flux-Switching permanent magnet synchronous machines (FS-PMSM) have recently emerged as an attractive machine type virtue of their high torque densities, simple and robust rotor structure and the fact that permanent magnets and coils are both located on the stator. Flux-switching permanent magnet (FS-PMSM) synchronous machines are a relatively new topology of stator PM brushless machine. They exhibit attractive merits including the large torque capability and high torque (power) density, essentially sinusoidal back-EMF waveforms, as well as having a compact and robust structure due to both the location of magnets and armature windings in the stator instead of the rotor as those in the conventional rotor-PM machines. The comparative results between a FS-PMSM and a traditional surface-mounted PM (SPM) motor having the same specifications reveal that FS-PMSM exhibits larger air-gap flux density, higher torque per copper loss, but also a higher torque ripple due to cogging -torque. However, for solely permanent magnets excited machines, it is a traditional contradiction between the requests of high torque capability under the base-speed (constant torque region) and wide speed operation above the base speed (constant power region) especially for hybrid vehicle applications. A novel fault-tolerant FS-PMSM drive topology is presented, which is able to operate during open- and short-circuit winding and converter faults. The scheme is based on a dual winding motor supplied from two separate vector-controlled voltage-sourced inverter drives. The windings are arranged in a way so as to form two independent and isolated sets. Simulation and experimental work will detail the driver’s performance during both healthy- and faulty- scenarios including short-circuit faults and will show the drive robustness to operate in these conditions. The work has been published in ten conference papers, two journal papers and a book chapter, presenting both the topology of the drive and the applied control schemes, as well as analysing the fault-tolerant capabilities of the drive.

Detection and remediation of switch faults on a fault tolerant permanent magnet motor drive with reduncancy

Copyright © 2007 IEEE. All Rights Reserved.Fault-tolerant motor drives are becoming more important in safety critical applications. Using a special motor design and an appropriate inverter topology, brushless permanent magnet AC motor drives can have a fault-tolerant capability. This paper considers a dual motor drive system on a common shaft to introduce redundancy. The paper provides a systematic classification for the potential electrical faults which may occur in a real motor drive. In the paper, the switch and winding short circuit fault detection and identification methods are studied and experimental results are presented. In addition, the effects of switch faults on the phase currents and output torque are discussed, and remedial strategies for these faults are proposed. Furthermore, it was also demonstrated using simulation results that the proposed remedial strategies can compensate for the loss of torque due to the switch faults and can keep the peak-to-peak torque ripple factor comparable to healthy operation of the drive.Jingwei Zhu; Ertugrul, N.; Wen Liang Soon

Fault tolerant motor drive system with redundancy for critical applications

Some of the recent research activities in the area of electric motor drives for critical applications (such as aerospace and nuclear power plants) are focused on looking at various motor and drive topologies. This paper presents a motor drive system, which provides an inverter topology for three-phase motors, and also proposes an increased redundancy. The paper develops a simulation model for the complete drive system including synthetic faults. In addition, the hardware details including the implementation of DSP based motor controller, inverter module, and brushless PM motor system are provided and some experimental results are presented.N. Ertugrul, W. Soong, G. Dostal and D. Saxo

Multiphase induction motor drives - a technology status review

The area of multiphase variable-speed motor drives in general and multiphase induction motor drives in particular has experienced a substantial growth since the beginning of this century. Research has been conducted worldwide and numerous interesting developments have been reported in the literature. An attempt is made to provide a detailed overview of the current state-of-the-art in this area. The elaborated aspects include advantages of multiphase induction machines, modelling of multiphase induction machines, basic vector control and direct torque control schemes and PWM control of multiphase voltage source inverters. The authors also provide a detailed survey of the control strategies for five-phase and asymmetrical six-phase induction motor drives, as well as an overview of the approaches to the design of fault tolerant strategies for post-fault drive operation, and a discussion of multiphase multi-motor drives with single inverter supply. Experimental results, collected from various multiphase induction motor drive laboratory rigs, are also included to facilitate the understanding of the drive operatio

Sensorless position estimation in fault-tolerant permanent magnet AC motor drives with redundancy.

Safety critical applications are heavily dependent on fault-tolerant motor drives being capable of continuing to operate satisfactorily under faults. This research utilizes a fault-tolerant PMAC motor drive with redundancy involving dual drives to provide parallel redundancy where each drive has electrically, magnetically, thermally and physically independent phases to improve its fault-tolerant capabilities. PMAC motor drives can offer high power and torque densities which are essential in high performance applications, for example, more-electric airplanes. In this thesis, two sensorless algorithms are proposed to estimate the rotor position in a fault-tolerant three-phase surface-mounted sinusoidal PMAC motor drive with redundancy under normal and faulted operating conditions. The key aims are to improve the reliability by eliminating the use of a position sensor which is one of major sources of failures, as well as by offering fault-tolerant position estimation. The algorithms utilize measurements of the winding currents and phase voltages, to compute flux linkage increments without integration, hence producing the predicted position values. Estimation errors due measurements are compensated for by a modified phase-locked loop technique which forces the predicted positions to track the flux linkage increments, finally generating the rotor position estimate. The fault-tolerant three-phase sensorless position estimation method utilizes the measured data from the three phase windings in each drive, consequently obtaining a total of two position estimates. However, the fault-tolerant two-phase sensorless position estimation method uses measurements from pairs of phases and produces three position estimates for each drive. Therefore, six position estimates are available in the dual drive system. In normal operation, all of these position estimates can be averaged to achieve a final rotor angle estimate in both schemes. Under faulted operating conditions, on the other hand, a final position estimate should be achieved by averaging position estimates obtained with measurements from healthy phases since unacceptable estimation errors can be created by making use of measured values from phases with failures. In order to validate the effectiveness of the proposed fault-tolerant sensorless position estimation schemes, the algorithms were tested using both simulated data and offline measured data from an experimental fault-tolerant PMAC motor drive system. In the healthy condition, both techniques presented good performance with acceptable accuracies under low and high steady-state speeds, starting from standstill and step load changes. In addition, they had robustness against parameter variations and measurement errors, as well as the ability to recover quickly from large incorrect initial position information. Under faulted operating conditions such as sensor failures, however, the two-phase sensorless method was more reliable than the threephase sensorless method since it could operate even with a faulty phase.Thesis (Ph.D.) -- University of Adelaide, School of Electrical and Electronic Engineering, 201

Faults and unbalance forces in the switched reluctance machine

The paper identifies and analyzes a number of severe fault conditions that can occur in the switched reluctance machine, from the electrical and mechanical points of view. It is shown how the currents, torques, and forces may be estimated, and examples are included showing the possibility of large lateral forces on the rotor. The methods used for analysis include finite-element analysis, magnetic circuit models, and experiments on a small machine specially modified for the measurement of forces and magnetization characteristics when the rotor is off-center. Also described is a computer program (PC-SRD dynamic) which is used for simulating operation under fault conditions as well as normal conditions. The paper discusses various electrical configurations of windings and controller circuits, along with methods of fault detection and protective relaying. The paper attempts to cover several analytical and experimental aspects as well as methods of detection and protection

Comparison of doubly-fed induction generator and brushless doubly-fed reluctance generator for wind energy applications

Phd ThesisThe Doubly-fed Induction Generator (DFIG) is the dominant technology for variable-speed wind power generation due in part to its cost-effective partially-rated power converter. However, the maintenance requirements and potential failure of brushes and slip rings is a significant disadvantage of DFIG. This has led to increased interest in brushless doubly-fed generators. In this thesis a Brushless Doubly-Fed Reluctance Generator (BDFRG) is compared with DFIG from a control performance point of view. To compare the performance of the two generators a flexible 7.5kW test facility has been constructed. Initially, a classical cascade vector controller is applied to both generators. This controller is based on the stator voltage field orientation method with an inner rotor (secondary stator) current control loop and an outer active and reactive power control loop. The dynamic and steady state performance of two generators are examined experimentally. The results confirm that the BDFRG has a slower dynamic response when compared to the DFIG due to the larger and variable inductance. Finally a sensorless Direct Power Control (DPC) scheme is applied to both the DFIG and BDFRG. The performance of this scheme is demonstrated with both simulation and experimental results.Engineering and Physical Sciences Research Council (EPSRC) and Overseas Researcher Scholarship (ORS

Critical Aspects of Electric Motor Drive Controllers and Mitigation of Torque Ripple - Review

Electric vehicles (EVs) are playing a vital role in sustainable transportation. It is estimated that by 2030, Battery EVs will become mainstream for passenger car transportation. Even though EVs are gaining interest in sustainable transportation, the future of EV power transmission is facing vital concerns and open research challenges. Considering the case of torque ripple mitigation and improved reliability control techniques in motors, many motor drive control algorithms fail to provide efficient control. To efficiently address this issue, control techniques such as Field Orientation Control (FOC), Direct Torque Control (DTC), Model Predictive Control (MPC), Sliding Mode Control (SMC), and Intelligent Control (IC) techniques are used in the motor drive control algorithms. This literature survey exclusively compares the various advanced control techniques for conventionally used EV motors such as Permanent Magnet Synchronous Motor (PMSM), Brushless Direct Current Motor (BLDC), Switched Reluctance Motor (SRM), and Induction Motors (IM). Furthermore, this paper discusses the EV-motors history, types of EVmotors, EV-motor drives powertrain mathematical modelling, and design procedure of EV-motors. The hardware results have also been compared with different control techniques for BLDC and SRM hub motors. Future direction towards the design of EV by critical selection of motors and their control techniques to minimize the torque ripple and other research opportunities to enhance the performance of EVs are also presented.publishedVersio