Intraply fracture of fiber-reinforced composites: microscopic mechanisms and modeling

The fracture behavior parallel to the fibers of an E-glass/epoxy unidirectional laminate was studied by means of three-point tests on notched beams. Selected tests were carried out within a scanning electron microscope to ascertain the damage and fracture micromechanisms upon loading. The mechanical behavior of the notched beam was simulated within the framework of the embedded cell model, in which the actual composite microstructure was resolved in front of the notch tip. In addition, matrix and interface properties were independently measured in situ using a nanoindentor. The numerical simulations very accurately predicted the macroscopic response of the composite as well as the damage development and crack growth in front of the notch tip, demonstrating the ability of the embedded cell approach to simulate the fracture behavior of heterogeneous materials. Finally, this methodology was exploited to ascertain the influence of matrix and interface properties on the intraply toughness

A DEM model for visualising damage evolution and predicting failure envelope of composite laminae under biaxial loads

A two dimensional particle model based on the discrete element method (DEM) is developed for micromechanical modelling of fibre reinforced polymer (FRP) composite laminae under biaxial transverse loads. Random fibre distribution within a representative volume element (RVE) is considered for the micromechanical DEM simulations. In addition to predicting the stress-strain curves of the RVEs subjected to transverse compression and transverse shear stresses against the experimental testing results and other numerical modelling results, the DEM model is also able to capture the initiation and propagation of all micro damage events. Fibre distribution is found to more significantly influence the ultimate failure of composite laminae under transverse shear, while it has much less effect on the failure under transverse compression. The failure envelope of composite laminae under biaxial transverse compression and transverse shear is predicted and compared with Hashin and Puck failure criteria, showing a reasonable agreement. The predicted failure envelope is correlated with the damage evolution and the quantitative analysis of failure events, which improves the understanding of the failure mechanisms

Influence of the Loading Path on the Strength of Fiber-Reinforced Composites Subjected to Transverse Compression and Shear

The influence of the loading path on the failure locus of a composite lamina subjected to transverse compression and out-of-plane shear is analyzed through computational micromechanics. This is carried out using the finite element simulation of a representative volume element of the microstructure, which takes into account explicitly fiber and matrix spatial distribution within the lamina. In addition, the actual failure mechanisms (plastic deformation of the matrix and interface decohesion) are included in the simulations through the corresponding constitutive models. Two different interface strength values were chosen to explore the limiting cases of composites with strong or weak interfaces. It was found that failure locus was independent of the loading path for the three cases analyzed (pseudo-radial, compression followed by shear and shear followed by compression) in the composites with strong and weak interfaces. This result was attributed to the fact that the dominant failure mechanism in each material was the same in transverse compression and in shear. Failure is also controlled by the same mechanisms under a combination of both stresses and the failure locus depended mainly on the magnitude of the stresses that trigger fracture rather than in the loading path to reach the critical condition

Failure locus of fiber-reinforced composites under transverse compression and out-of-plane shear

The failure locus a fiber-reinforced composite lamina, made up of 50 vol.% of carbon fibers embedded in an epoxy matrix, is computed under transverse compression and out-of-plane shear, a stress state whose experimental reproduction is highly complex. The mechanical response was obtained by the finite element method of a representative volume element of the lamina, which explicitly takes into account the fibers and the matrix in the lamina. The actual deformation and failure mechanisms experimentally observed in the matrix, fibers and interfaces were included in the simulations through the appropriate constitutive equations. Two sets of simulations were performed, assuming that the fiber/matrix interface was either strong or weak. The corresponding failure loci were compared with those given by three failure criteria for composites (Hashin, Puck and LaRC) which provide reasonable predictions in other multiaxial stress states. The estimations of the failure criteria were largely consistent with the numerical simulations in the composites with a strong interface but overestimated the composite strength when the interface was weak because the effect of interface decohesion (which becomes dominant) was not taken into account. These results point out the need to include interface fracture in the failure criteria for composites

Effects of Process-Induced Voids on the Properties of Fibre Reinforced Composites

It is well known that voids have detrimental effects on the performance of composites. This study aims to provide a practical method for predicting the effects of process induced voids on the properties of composites. Representative volume elements (RVE) for carbon fibre/epoxy composites of various fibre volume fractions and void contents are created, and the moduli and strengths are derived by finite element analysis (FEA). Regression models are fitted to the FEA data for predicting composite properties including tensile, compressive and shear. The strengths of composite laminates including tensile strength and interlaminar shear strength (ILSS) are calculated with the aid of the developed models. The model predictions are compared with various experimental data and good agreement is found. The outcome from this study provides a useful optimisation and robust design tool for realising affordable composite products when process induced voids are taken into account

Virtual testing of advanced composites, cellular materials and biomaterials: A review

This paper documents the emergence of virtual testing frameworks for prediction of the constitutive responses of engineering materials. A detailed study is presented, of the philosophy underpinning virtual testing schemes: highlighting the structure, challenges and opportunities posed by a virtual testing strategy compared with traditional laboratory experiments. The virtual testing process has been discussed from atomistic to macrostructural length scales of analyses. Several implementations of virtual testing frameworks for diverse categories of materials are also presented, with particular emphasis on composites, cellular materials and biomaterials (collectively described as heterogeneous systems, in this context). The robustness of virtual frameworks for prediction of the constitutive behaviour of these materials is discussed. The paper also considers the current thinking on developing virtual laboratories in relation to availability of computational resources as well as the development of multi-scale material model algorithms. In conclusion, the paper highlights the challenges facing developments of future virtual testing frameworks. This review represents a comprehensive documentation of the state of knowledge on virtual testing from microscale to macroscale length scales for heterogeneous materials across constitutive responses from elastic to damage regimes