Biomass Carbonization: Process Options and Economics for Small Scale Forestry Farms☆

Abstract Bioenergy represents a unique opportunity for forestry companies to diversify the sources of income and create new stable business opportunities: a large number of initiatives has started in the last decades especially regarding decentralized power generation; nevertheless the conversion of the farmers to energy producers is not a trivial issue. The present work has focused on a possible alternative to biopower generation for forestry farms: the biomass carbonization (i.e. biomass slow pyrolysis). Charcoal making presents good prerequisite conditions for successful biomass based systems in the forestry sector: the system results incentive-independent, the power generation represents the co-product of a different primary production (resulting a real additional income), the plant capital cost is affordable for small scale farmers, operations requires technical skills normally available in the forestry sector and the reliability of the system is proven and credible, reducing the risks contained in business plans based on "number of hours of operation over several years". Moreover charcoal is a well known product, familiar to forestry companies for a very long time, the market is well defined, the technology is known but still offers opportunities for further improvements (in terms of efficiency, costs and environmental impacts), the technology does not present major risk, the investment is well suited to small farmers and the process and technology gives a great opportunity for small scale and local supply chain development. Based on these considerations, the present work investigated the technological opportunities for small scale charcoal making systems. Various process configurations have been examined, focusing on advantages and disadvantages representative of each solution in view of small scale application suitable for the Italian case and a designed pilot plant has been proposed

Autothermal biochar production and characterization at pilot scale

The present work reports on the results from the validation campaign of an autothermal pilot carbonization unit (CarbON) and on the characterization of the produced biochar and pyrolysis vapors. The proposed pilot plant leverages the simplicity and effectiveness of autothermal operations together with open top, downdraft design, to bring to the small scale the performance of larger installations. In autothermal operation, heat for the process is internally provided by combusting part of the feedstock and evolved volatiles inside the reactor, the so called “oxidative pyrolysis”. Please click on the file below for full content of the abstract

integration of srf and carbonization plant for small forestry farms

Abstract A continuous oxidative carbonization pilot unit, with a capacity of 50 kg/h,has been developed and builtby RE-CORD; reported performance data shows that the unit can produce high quality charcoal, suitable for BBQ, metallurgy of activated-carbon manufacturing, as well as biochar. Charcoal yield in excess of 24 wt% (dry) has been achieved, with a fixed carbon content higher than 85 wt% (dry). In this work,the up-scaled 250 kg/h demo plant has been designed, and the construction, operation and maintenancecosts estimated. It was assumed to feed the plant with a dedicated SRF of either poplar or robinia, which represents a very innovative and yet unexplored value chain. Performance data are reported along with economic evaluation of the whole chain. Results shows how aland management scheme based on SRF coupled to innovative small-scale biomass carbonization technology represents an appealing opportunity for business diversification in small and medium forestry enterprises

Photography-based taxonomy is inadequate, unnecessary, and potentially harmful for biological sciences

The question whether taxonomic descriptions naming new animal species without type specimen(s) deposited in collections should be accepted for publication by scientific journals and allowed by the Code has already been discussed in Zootaxa (Dubois & Nemésio 2007; Donegan 2008, 2009; Nemésio 2009a–b; Dubois 2009; Gentile & Snell 2009; Minelli 2009; Cianferoni & Bartolozzi 2016; Amorim et al. 2016). This question was again raised in a letter supported by 35 signatories published in the journal Nature (Pape et al. 2016) on 15 September 2016. On 25 September 2016, the following rebuttal (strictly limited to 300 words as per the editorial rules of Nature) was submitted to Nature, which on 18 October 2016 refused to publish it. As we think this problem is a very important one for zoological taxonomy, this text is published here exactly as submitted to Nature, followed by the list of the 493 taxonomists and collection-based researchers who signed it in the short time span from 20 September to 6 October 2016

Mass and energy balances of an autothermal pilot carbonization unit

The CarbOn pilot plant is a continuous biomass carbonization system, rated for a capacity of up to 50 kg h−1 and based on open top, downdraft technology, operating in oxidative pyrolysis in the temperature range of 500–650 °C and equivalence ratio (ER) between 0.1 and 0.2. In the reported validation tests, carried out on small size chestnut woodchips, charcoal mass yield in excess of 22.4 ± 0.7 wt% (dry base) has been achieved, with a fixed carbon content higher than 85 wt% (dry base). The fixed carbon yield (FCy) was 18.2 ± 2.2 wt% (dry base), the char carbon yield (CCy) 38.3 ± 1.6 wt% (dry base) and the net energy conversion efficiency to char (ε) equal to 41.2 ± 2.2% (wet base). Volume concentration of permanent gases in the pyrolysis vapors and condensable species were also measured before incineration and critically compared against literature data. The organic condensate from oxidative pyrolysis was obtained as 4.9 wt% of the dry biomass, and around 58 wt% of its constituents have been identified; in order of decreasing abundance, the organic fraction of condensate was composed of organic acids, aromatics, furans, anhydrous sugars, phenols, methanol, PAHs, acetaldehyde, ketones. Measured and calculated performance data shows that the pilot unit can produce high quality charcoal, meeting and exceeding the product specifications set by standard EN 1860-2 for BBQ lump charcoal as well as those set forth by international voluntary standards on biochar quality for soil application