A deformation mechanism of hard metal surrounded by soft metal during roll forming

It is interesting to imagine what would happen when a mixture of soft-boiled eggs and stones is deformed together. A foil made of pure Ti is stronger than that made of Cu. When a composite Cu/Ti foil deforms, the harder Ti will penetrate into the softer Cu in the convex shapes according to previously reported results. In this paper, we describe the fabrication of multilayer Cu/Ti foils by the roll bonding technique and report our observations. The experimental results lead us to propose a new deformation mechanism for a hard metal surrounded by a soft metal during rolling of a laminated foil, particularly when the thickness of hard metal foil (Ti, 25 μm) is much less than that of the soft metal foil (Cu, 300 μm). Transmission Electron Microscope (TEM) imaging results show that the hard metal penetrates into the soft metal in the form of concave protrusions. Finite element simulations of the rolling process of a Cu/Ti/Cu composite foil are described. Finally, we focus on an analysis of the deformation mechanism of Ti foils and its effects on grain refinement, and propose a grain refinement mechanism from the inside to the outside of the laminates during rolling

Occurrence of surface defects on strips during hot rolling process by FEM

During a hot rolling process, surface defects on strips can severely affect the quality of the rolled product, particularly for two conditions: (1) there are initial defects on continuous casting slabs that propagate and/or are inherited from those on the surface of rolled steels from upstream rolling processes; and (2) there are no initial defects on continuous casting slabs, and they consequently appear on the surface of rolled steels due to improper rolling technologies. In this paper, the authors present a new 3D finite element model coupled with constrained node failure to understand better the initiation and growth of surface defects on strips during the hot rolling process for case 2. The strip deformation processes were simulated for various rolling reduction ratios and friction coefficients between the roll and the strip. The occurrence of surface defects on strips was modeled under some rolling conditions. The plastic strain distribution in strips and the rolling forces were obtained. The risk of occurrence of surface defects on strips increases as the friction between the roll and strip increases for the same reduction ratio. © 2012 Springer-Verlag London

Mechanical properties of Al-Mg-Si alloy sheets produced using asymmetric cryorolling and ageing treatment

An asymmetric cryorolling technique was used to reduce the thickness of an Al-Mg-Si alloy sheet from 1.5 mm to 0.19 mm. The samples were subsequently aged for 48 h at 100 degrees celcius. The hardness and tensile strength of both rolled and aged sheets increased with the number of passes up to the sixth pass, but the tensile stress decreased after the seventh pass. Investigation of the microstructure of the sheets showed that the grain size after seven passes was about 235 nm and revealed the presence of Fe-Cr-Mn-Si particles in the samples. The deformation of Fe-Cr-Mn-Si particles and sheet thickness affects the ductility when the sheet thickness is less than 0.4 mm, and the strength when the thickness is less than 0.2 mm

Tensile fracture of ultrafine grained aluminum 6061 sheets by asymmetric cryorolling for microforming

The size effect on the mechanism of fracture in ultrafine grained sheets is an unsolved problem in microforming. This paper describes a tensile test carried out to study the fracture behavior and the shear fracture angles of both rolled and aged ultrafine grained aluminum 6061 sheets produced by asymmetric cryorolling. A scanning electron microscope was used to observe the fracture surface. The finite element method was used to simulate the tensile test using the uncoupled Cockcroft-Latham and Tresca criteria and the coupled Gurson-Tvergaard-Needleman damage criterion. It was found that the shear fracture angle decreases gradually from 90° to 64° with an increasing number of passes. The results of simulations using the Gurson-Tvergaard-Needleman criterion show trends similar to the experimental ones. The paper also presents a discussion on the fracture mechanism and the size effect during the tensile test

On the Influence of Mesh Size during Finite Element Simulation of Equal Channel Angular Pressing

Equal channel angular pressing (ECAP) has attracted a lot of interest due to its ability for fabrication of bulk ultrafine-grained materials. With the development of computer skills, the computer-aided methods become very important and useful in understanding the deformation mechanism of ECAP. In this study, the influence of mesh size during finite element simulations of ECAP has been examined based on the plane strain condition assumption. Four different meshes have been compared and these results indicate that Mesh 600 and Mesh 2400 fail to capture the deformation features of ECAP accurately. Large corner gaps develop in these two cases and the simulated strains are smaller than the analytical calculations. Similar results have been obtained between Mesh 6369 and Mesh 12000 and the predicted features of plastic deformation and texture evolution are consistent with the experimental results

Combined measurement of carbon monoxide and nitric oxide lung transfer does not improve the identification of pulmonary hypertension in systemic sclerosis

International audienceScreening is important to determine whether patients with systemic sclerosis (SSc) have pulmonary hypertension because earlier pulmonary hypertension treatment can improve survival in these patients. Although decreased transfer factor of the lung for carbon monoxide ( T LCO ) is currently considered the best pulmonary function test for screening for pulmonary hypertension in SSc, small series have suggested that partitioning T LCO into membrane conductance (diffusing capacity) for carbon monoxide ( D MCO ) and alveolar capillary blood volume ( V C ) through combined measurement of T LCO and transfer factor of the lung for nitric oxide ( T LNO ) is more effective to identify pulmonary hypertension in SSc patients compared with T LCO alone. Here, the objective was to determine whether combined T LCO – T LNO partitioned with recently refined equations could more accurately detect pulmonary hypertension than T LCO alone in SSc. For that purpose, 572 unselected consecutive SSc patients were retrospectively recruited in seven French centres. Pulmonary hypertension was diagnosed with right heart catheterisation in 58 patients. T LCO , T LNO and V C were all lower in SSc patients with pulmonary hypertension than in SSc patients without pulmonary hypertension. The area under the receiver operating characteristic curve for the presence of pulmonary hypertension was equivalent for T LCO (0.82, 95% CI 0.79–0.85) and T LNO (0.80, 95% CI 0.76–0.83), but lower for V C (0.75, 95% CI 0.71–0.78) and D MCO (0.66, 95% CI 0.62–0.70). Compared with T LCO alone, combined T LCO – T LNO does not add capability to detect pulmonary hypertension in unselected SSc patients

Performance Assessment of the GenoType MTBDRsl Test and DNA Sequencing for Detection of Second-Line and Ethambutol Drug Resistance among Patients Infected with Multidrug-Resistant Mycobacterium tuberculosis▿

The GenoType MTBDRsl test and DNA sequencing were used to rapidly detect second-line drug- and ethambutol (EMB)-resistant Mycobacterium tuberculosis. The ability of these two assays to detect the presence of mutations associated with resistance to fluoroquinolones (FLQ), aminoglycosides/cyclic peptide (AG/CP), and EMB in the gyrA, rrs, and embB genes (for the GenoType MTBDRsl test) and gyrA, gyrB, rrs, eis, embC, embA, embB, and embR genes (for DNA sequencing) was compared to that of conventional agar proportion drug susceptibility testing (DST). We evaluated 234 multidrug-resistant (MDR) M. tuberculosis isolates. The two molecular methods had high levels of specificity (95.8 to 100%). The sensitivities for FLQ resistance detection for both methods were 85.1%. For AG (kanamycin [KM] and amikacin [AM]) and CP (capreomycin CAP]), the sensitivities of resistance detection using the GenoType MTBDRsl test were 43.2%, 84.2%, and 71.4%, respectively, while with the inclusion of an extra gene, eis, in sequencing, the sensitivity reached 70.3% for detection of KM resistance. The sensitivities of EMB resistance detection were 56.2% and 90.7% with the GenoType MTBDRsl test and sequencing, respectively. We found that the GenoType MTBDRsl test can rapidly detect resistance to FLQ, CAP, and AM. The accuracy of the GenoType MTBDRsl test for the detection of FLQ and AM resistance was comparable to that of conventional DST; however, the test was less accurate for the detection of KM and EMB resistance and demonstrated a poor predictive value for CAP resistance. We recommend including new alleles consisting of the eis promoter and embB genes in molecular analysis. However, conventional DST is necessary to rule out false-negative results from molecular assays