Investigating the CO2 laser cutting parameters of MDF wood composite material

Laser cutting of medium density fibreboard (MDF) is a complicated process and the selection of the process parameters combinations is essential to get the highest quality of the cut section. This paper presents laser cutting of MDF based on design of experiments (DOE). CO2 laser was used to cut three thicknesses 4, 6 and 9 mm of MDF panels. The process factors investigated are: laser power, cutting speed, air pressure and focal point position. In this work, cutting quality was evaluated by measuring, upper kerf width, lower kerf width, ratio between the upper kerf width to the lower kerf width, cut section roughness and the operating cost. The effect of each factor on the quality measures was determined and special graphs were drawn for this purpose. The optimal cutting combinations were presented in favours of high quality process output and in favours of low cutting cost

Effect of laser-welding parameters on the heat input and weld-bead profile

Laser butt-welding of medium carbon steel was investigated using CW 1.5 kW CO2 laser. The effect of laser power (1.2 - 1.43 kW), welding speed (30 - 70 cm/min) and focal point position (-2.5 - 0 mm) on the heat input and the weld-bead geometry (i.e. penetration (P), welded zone width (W) and heat affected zone width (WHAZ)) was investigated using Response Surface Methodology (RSM). The experimental plan was based on Box-Behnken design. Linear and quadratic polynomial equations for predicting the heat input and the weld-bead geometry were developed. The results indicate that the proposed models predict the responses adequately within the limits of welding parameters being used. It is suggested that regression equations can be used to find optimum welding conditions for the desired criteria

Pretreatment techniques used in biogas production from grass

Grass is being considered as a potential feedstock for biogas production, due to its low water consumption compared to other crops, and the fact that it can be cultivated in non-arable lands, avoiding the direct competition with food crops. However, biogas production is limited by the characteristics of the feedstock; in particular its complex lignocellulosic structure. Hence, different pretreatment methods are being investigated for grass structure disruption before undergoing the anaerobic digestion process. The aim of this paper is to review current knowledge on pretreatment techniques used for grassland biomass. Pretreatment techniques were categorized into mechanical, microwave, thermal, chemical and biological groups. The effect of the application of each studied methods on the biogas yield and on the energy balance is discussed. A further comparison between the covered techniques was revealed

Effect of CO2 laser cutting process parameters on edge quality and operating cost of AISI316L

Laser cutting is a popular manufacturing process utilized to cut various types of materials economically. The width of laser cut or kerf, quality of the cut edges and the operating cost are affected by laser power, cutting speed, assist gas pressure, nozzle diameter and focus point position as well as the work-piece material. In this paper CO2 laser cutting of stainless steel of medical grade AISI316L has been investigated. Design of experiment (DOE) was implemented by applying Box-Behnken design to develop the experiment lay-out. The aim of this work is to relate the cutting edge quality parameters namely: upper kerf, lower kerf, the ratio between them, cut section roughness and operating cost to the process parameters mentioned above. Then, an overall optimization routine was applied to find out the optimal cutting setting that would enhance the quality or minimize the operating cost. Mathematical models were developed to determine the relationship between the process parameters and the edge quality features. Also, process parameters effects on the quality features have been defined. Finally, the optimal laser cutting conditions have been found at which the highest quality or minimum cost can be achieved

Evalaution and optimization of laser cutting parameters for plywood materials

Laser process parameters influence greatly the width of kerfs and quality of the cut edges. This article reports experiments on the laser plywood-cutting performance of a CW 1.5 kW CO2¬ Rofin laser, based on design of experiments (DOE). The laser was used to cut three thicknesses 3, 6 and 9 mm of plywood panels. The process factors investigated are: laser power, cutting speed, air pressure and focal point position. The aim of this work is to relate the cutting edge quality parameters namely: upper kerf (UK), lower kerf (LK), the ratio between upper to lower kerfs and the operating cost to the process parameters mentioned above. Mathematical models were developed to establish the relationship between the process parameters and the edge quality parameters, and special graphs were drawn for this purpose. Finally, a numerical optimization was performed to find out the optimal process setting at which both kerfs would lead to a ratio of about 1, and at which low cutting cost take place

Effect of process parameters and optimization of CO2 laser cutting of ultra high performance polyethylene

The aim of this work is to relate the cutting edge quality parameters (responses) namely: upper kerf, lower kerf, ratio of the upper kerf to lower kerf and cut edge roughness to the process parameters considered in this research and to find out the optimal cutting conditions. The process factors implemented in this research are: laser power, cutting speed and focal point position. Design of experiment (DoE) was used by implementing Box-Behnken design to achieve better cut qualities within existing resources. Mathematical models were developed to establish the relationship between the process parameters and the edge quality parameters. Also, the effects of process parameters on each response were determine. Then, a numerical optimization was performed to find out the optimal process setting at which the quality features are at their desired values. The effect of each factor on the responses was established and the optimal cutting conditions were found

Optimization of different welding processes using statistical and numerical approaches – A reference guide

Welding input parameters play a very significant role in determining the quality of a weld joint. The joint quality can be defined in terms of properties such as weld-bead geometry, mechanical properties, and distortion. Generally, all welding processes are used with the aim of obtaining a welded joint with the desired weld-bead parameters, excellent mechanical properties with minimum distortion. Nowadays, application of design of experiment (DoE), evolutionary algorithms and computational network are widely used to develop a mathematical relationship between the welding process input parameters and the output variables of the weld joint in order to determine the welding input parameters that lead to the desired weld quality. A comprehensive literature review of the application of these methods in the area of welding has been introduced herein. This review was classified according to the output features of the weld, i.e. bead geometry and mechanical properties of the welds

Methods of measuring residual stresses in components

Residual stresses occur in many manufactured structures and components. Large number of investigations have been carried out to study this phenomenon and its effect on the mechanical characteristics of these components. Over the years, different methods have been developed to measure residual stress for different types of components in order to obtain reliable assessment. The various specific methods have evolved over several decades and their practical applications have greatly benefited from the development of complementary technologies, notably in material cutting, full-field deformation measurement techniques, numerical methods and computing power. These complementary technologies have stimulated advances not only in measurement accuracy and reliability, but also in range of application; much greater detail in residual stresses measurement is now available. This paper aims to classify the different residual stresses measurement methods and to provide an overview of some of the recent advances in this area to help researchers on selecting their techniques among destructive, semi destructive and non destructive techniques depends on their application and the availabilities of those techniques. For each method scope, physical limitation, advantages and disadvantages are summarized. In the end this paper indicates some promising directions for future developments