A distributed networked approach for fault detection of large-scale systems

Networked systems present some key new challenges in the development of fault diagnosis architectures. This paper proposes a novel distributed networked fault detection methodology for large-scale interconnected systems. The proposed formulation incorporates a synchronization methodology with a filtering approach in order to reduce the effect of measurement noise and time delays on the fault detection performance. The proposed approach allows the monitoring of multi-rate systems, where asynchronous and delayed measurements are available. This is achieved through the development of a virtual sensor scheme with a model-based re-synchronization algorithm and a delay compensation strategy for distributed fault diagnostic units. The monitoring architecture exploits an adaptive approximator with learning capabilities for handling uncertainties in the interconnection dynamics. A consensus-based estimator with timevarying weights is introduced, for improving fault detectability in the case of variables shared among more than one subsystem. Furthermore, time-varying threshold functions are designed to prevent false-positive alarms. Analytical fault detectability sufficient conditions are derived and extensive simulation results are presented to illustrate the effectiveness of the distributed fault detection technique

A self-validating control system based approach to plant fault detection and diagnosis

An approach is proposed in which fault detection and diagnosis (FDD) tasks are distributed to separate FDD modules associated with each control system located throughout a plant. Intended specifically for those control systems that inherently eliminate steady state error, it is modular, steady state based, requires very little process specific information and therefore should be attractive to control systems implementers who seek economies of scale. The approach is applicable to virtually all types of process plant, whether they are open loop stable or not, have a type or class number of zero or not and so on. Based on qualitative reasoning, the approach is founded on the application of control systems theory to single and cascade control systems with integral action. This results in the derivation of cause-effect knowledge and fault isolation procedures that take into account factors like interactions between control systems, and the availability of non-control-loop-based sensors

Robust fault estimation using relative information in linear multi-agent networks

Journal ArticleIn this technical note, a robust fault estimation method, based on sliding mode observers, is proposed for a collection of agents undertaking a shared task and exchanging only relative information over a communication network. Since the 'system of systems' formed by the agents is not observable with respect to relative sensing information, by appropriate transformations and scalings of the inputs and outputs of the actual system, a meaningful observable subsystem is created. For this new subsystem, after modal decomposition based on the associated Laplacian, decoupled sliding mode observers, depending only on the individual node level dynamics of the network, can be created exploiting an existing design philosophy. These collectively form a centralized fault estimation scheme for the original system. © 1963-2012 IEEE

Decentralised fault diagnosis of large-scale systems: Application to water transport networks

Trabajo presentado al 26th International Workshop on Principles of Diagnosis celebrado en Paris (Francia) del 31 de agosto al 3 de septiembre de 2015.In this paper, a decentralised fault diagnosis approach for large-scale systems is proposed. This approach is based on obtaining a set of local diagnosers using the analytical redundancy relation (ARRs) approach. The proposed approach starts with obtaining the set of ARRs of the system yielding into an equivalent graph. From that graph, the graph partitioning problem is solved obtaining a set of ARRs for each local diagnoser. Finally, a decentralised fault diagnosis strategy is proposed and applied over the resultant set of partitions and ARRs. In order to illustrate the application of the proposed approach, a case study based on the Barcelona drinking water network (DWN) is used.This work has been partially supported by the EFFINET grant FP7-ICT-2012-318556 of the European Commission and the Spanish project ECOCIS (Ref. DPI2013-48243-C2-1-R).Peer Reviewe

Decentralised fault diagnosis of large-scale systems: Application to water transport networks

Trabajo presentado al 26th International Workshop on Principles of Diagnosis celebrado en Paris (Francia) del 31 de agosto al 3 de septiembre de 2015.In this paper, a decentralised fault diagnosis approach for large-scale systems is proposed. This approach is based on obtaining a set of local diagnosers using the analytical redundancy relation (ARRs) approach. The proposed approach starts with obtaining the set of ARRs of the system yielding into an equivalent graph. From that graph, the graph partitioning problem is solved obtaining a set of ARRs for each local diagnoser. Finally, a decentralised fault diagnosis strategy is proposed and applied over the resultant set of partitions and ARRs. In order to illustrate the application of the proposed approach, a case study based on the Barcelona drinking water network (DWN) is used.This work has been partially supported by the EFFINET grant FP7-ICT-2012-318556 of the European Commission and the Spanish project ECOCIS (Ref. DPI2013-48243-C2-1-R).Peer Reviewe

Plant-Wide Diagnosis: Cause-and-Effect Analysis Using Process Connectivity and Directionality Information

Production plants used in modern process industry must produce products that meet stringent environmental, quality and profitability constraints. In such integrated plants, non-linearity and strong process dynamic interactions among process units complicate root-cause diagnosis of plant-wide disturbances because disturbances may propagate to units at some distance away from the primary source of the upset. Similarly, implemented advanced process control strategies, backup and recovery systems, use of recycle streams and heat integration may hamper detection and diagnostic efforts. It is important to track down the root-cause of a plant-wide disturbance because once corrective action is taken at the source, secondary propagated effects can be quickly eliminated with minimum effort and reduced down time with the resultant positive impact on process efficiency, productivity and profitability. In order to diagnose the root-cause of disturbances that manifest plant-wide, it is crucial to incorporate and utilize knowledge about the overall process topology or interrelated physical structure of the plant, such as is contained in Piping and Instrumentation Diagrams (P&IDs). Traditionally, process control engineers have intuitively referred to the physical structure of the plant by visual inspection and manual tracing of fault propagation paths within the process structures, such as the process drawings on printed P&IDs, in order to make logical conclusions based on the results from data-driven analysis. This manual approach, however, is prone to various sources of errors and can quickly become complicated in real processes. The aim of this thesis, therefore, is to establish innovative techniques for the electronic capture and manipulation of process schematic information from large plants such as refineries in order to provide an automated means of diagnosing plant-wide performance problems. This report also describes the design and implementation of a computer application program that integrates: (i) process connectivity and directionality information from intelligent P&IDs (ii) results from data-driven cause-and-effect analysis of process measurements and (iii) process know-how to aid process control engineers and plant operators gain process insight. This work explored process intelligent P&IDs, created with AVEVA® P&ID, a Computer Aided Design (CAD) tool, and exported as an ISO 15926 compliant platform and vendor independent text-based XML description of the plant. The XML output was processed by a software tool developed in Microsoft® .NET environment in this research project to computationally generate connectivity matrix that shows plant items and their connections. The connectivity matrix produced can be exported to Excel® spreadsheet application as a basis for other application and has served as precursor to other research work. The final version of the developed software tool links statistical results of cause-and-effect analysis of process data with the connectivity matrix to simplify and gain insights into the cause and effect analysis using the connectivity information. Process knowhow and understanding is incorporated to generate logical conclusions. The thesis presents a case study in an atmospheric crude heating unit as an illustrative example to drive home key concepts and also describes an industrial case study involving refinery operations. In the industrial case study, in addition to confirming the root-cause candidate, the developed software tool was set the task to determine the physical sequence of fault propagation path within the plant. This was then compared with the hypothesis about disturbance propagation sequence generated by pure data-driven method. The results show a high degree of overlap which helps to validate statistical data-driven technique and easily identify any spurious results from the data-driven multivariable analysis. This significantly increase control engineers confidence in data-driven method being used for root-cause diagnosis. The thesis concludes with a discussion of the approach and presents ideas for further development of the methods

Measurements, Models, Systems and Design

531 s.