Integration of a failure monitoring within a hybrid dynamic simulation environment

The complexity and the size of the industrial chemical processes induce the monitoring of a growing number of process variables. Their knowledge is generally based on the measurements of system variables and on the physico-chemical models of the process. Nevertheless this information is imprecise because of process and measurement noise. So the research ways aim at developing new and more powerful techniques for the detection of process fault. In this work, we present a method for the fault detection based on the comparison between the real system and the reference model evolution generated by the extended Kalman filter. The reference model is simulated by the dynamic hybrid simulator, PrODHyS. It is a general object-oriented environment which provides common and reusable components designed for the development and the management of dynamic simulation of industrial systems. The use of this method is illustrated through a didactic example relating to the field of Chemical Process System Engineering

An interval NLPV parity equations approach for fault detection and isolation of a wind farm

In this paper, the problem of fault diagnosis of a wind farm is addressed using interval nonlinear parameter-varying (NLPV) parity equations. Fault detection is based on the use of parity equations assuming unknown but bounded description of the noise and modeling errors. The fault detection test is based on checking the consistency between the measurements and the model, by finding if the formers are inside the interval prediction bounds. The fault isolation algorithm is based on analyzing the observed fault signatures online and matching them with the theoretical ones obtained using structural analysis. Finally, the proposed approach is tested using the wind farm benchmark proposed in the context of the wind farm faultdetection-and-isolation/fault-tolerant-control competition.This work has been funded by the Spanish MINECO through the project CYCYT SHERECS (ref. DPI2011-26243), by the European Commission through contract i-Sense (ref. FP7-ICT-2009-6-270428), by AGAUR through the contracts FI-DGR 2013 (ref. 2013FIB00218) and FI-DGR 2014 (ref. 2014FI B1 00172) and by the DGR of Generalitat de Catalunya (SAC group Ref. 2014/SGR/374).Peer Reviewe

Robust fault detection for vehicle lateral dynamics: Azonotope-based set-membership approach

© 2018 IEEE. Personal use of this material is permitted. Permission from IEEE must be obtained for all other uses, in any current or future media, including reprinting /republishing this material for advertising or promotional purposes, creating new collective works, for resale or redistribution to servers or lists, or reuse of any copyrighted component of this work in other worksIn this work, a model-based fault detection layoutfor vehicle lateral dynamics system is presented. The majorfocus in this study is on the handling of model uncertainties andunknown inputs. In fact, the vehicle lateral model is affectedby several parameter variations such as longitudinal velocity,cornering stiffnesses coefficients and unknown inputs like windgust disturbances. Cornering stiffness parameters variation isconsidered to be unknown but bounded with known compactset. Their effect is addressed by generating intervals for theresiduals based on the zonotope representation of all possiblevalues. The developed fault detection procedure has been testedusing real driving data acquired from a prototype vehicle.Index Terms— Robust fault detection, interval models,zonotopes, set-membership, switched uncertain systems, LMIs,input-to-state stability, arbitrary switching.Peer ReviewedPostprint (author's final draft

Fault Diagnosis and Fault Tolerant Control of Wind Turbines: An Overview

Wind turbines are playing an increasingly important role in renewable power generation. Their complex and large-scale structure, however, and operation in remote locations with harsh environmental conditions and highly variable stochastic loads make fault occurrence inevitable. Early detection and location of faults are vital for maintaining a high degree of availability and reducing maintenance costs. Hence, the deployment of algorithms capable of continuously monitoring and diagnosing potential faults and mitigating their effects before they evolve into failures is crucial. Fault diagnosis and fault tolerant control designs have been the subject of intensive research in the past decades. Significant progress has been made and several methods and control algorithms have been proposed in the literature. This paper provides an overview of the most recent fault diagnosis and fault tolerant control techniques for wind turbines. Following a brief discussion of the typical faults, the most commonly used model-based, data-driven and signal-based approaches are discussed. Passive and active fault tolerant control approaches are also highlighted and relevant publications are discussed. Future development tendencies in fault diagnosis and fault tolerant control of wind turbines are also briefly stated. The paper is written in a tutorial manner to provide a comprehensive overview of this research topic

Web Supervision System of a Freight Elevator

Nowadays, automation and industrial control is an area in which there are innovations ev- ery day in terms of process digitalization, equipment interconnection and human-machine interaction, which results in a constant learning and adaptation to new technologies and methodologies developed. With this comes the responsibility to keep systems robust and prepared for eventual failures, while moving towards an increasing dependence on remote communication between different controllers and different processes. This fact leads to the need to create supervision and monitoring tools capable of detecting and transmitting existing failures, while ensuring that the system continues to operate with the same stability and performance. Therefore, in this work it is proposed the development of a supervisory tool based on industrial automation that has a fault detection component and a human-machine interface in order to incorporate all the essential features of an industrial supervisor. Using industrial programming languages for Programmable Logic Controllers, it was possible to develop an algorithm that is based on inference mechanisms to identify potential faults in the system, which are then transmitted to the user in an interface that can be accessed either locally or remotely via the Web.Nos dias de hoje, a automação e controlo industrial é uma área onde existe todos os dias inovações ao nível da digitalização de processos, da interconexão de equipamentos e na interação Homem-máquina, o que resulta numa constante aprendizagem e adaptação às novas tecnologias e metodologias desenvolvidas. Com isto, vem a responsabilidade de manter os sistemas robustos e preparados para eventuais falhas, ao mesmo tempo que se avança no sentido da cada vez maior dependência da comunicação remota entre diferentes controladores e diferentes processos. Este facto leva a que tenham de ser criadas ferramentas de supervisão e monitorização capazes de detetar e transmitir as falhas existentes, enquanto se garante que o sistema continua em funcionamento garantindo a mesma estabilidade e performance. Assim, neste trabalho é proposto o desenvolvimento de uma ferramenta de supervisão baseada em automação industrial que possua uma componente de deteção de falhas e uma interface Homem-máquina de forma a incorporar todas as funcionalidades essenciais de um supervisor industrial. Recorrendo a linguagens de programação industrial para controladores lógicos programáveis, foi possível desenvolver um algoritmo que se baseia em mecanismos de inferência para identificar potenciais avarias no sistema que são posteriormente transmitidas ao utilizador numa interface que pode ser acedida quer localmente, quer remotamente via Web

Robust fault diagnosis of proton exchange membrane fuel cells using a Takagi-Sugeno interval observer approach

In this paper, the problem of robust fault diagnosis of proton exchange membrane (PEM) fuel cells is addressed by introducing the Takagi-Sugeno (TS) interval observers that consider uncertainty in a bounded context, adapting TS observers to the so-called interval approach. Design conditions for the TS interval observer based on regional pole placement are also introduced to guarantee the fault detection and isolation (FDI) performance. The fault detection test is based on checking the consistency between the measurements and the output estimations provided by the TS observers. In presence of bounded uncertainty, this check relies on determining if all the measurements lie inside their corresponding estimated interval bounds. When a fault is detected, the measurements that are inconsistent with their corresponding estimations are annotated and a fault isolation procedure is triggered. By using the theoretical fault signature matrix (FSM), which summarizes the effects of the different faults on the available residuals, the fault is isolated by means of a logic reasoning that takes into account the bounded uncertainty, and if the number of candidate faults is more than one, a correlation analysis is used to obtain the most likely fault candidate. Finally, the proposed approach is tested using a PEM fuel cell case study proposed in the literature.Peer ReviewedPostprint (author's final draft

Data-driven fault diagnosis of awind farm benchmark model

The fault diagnosis of wind farms has been proven to be a challenging task, and motivates the research activities carried out through this work. Therefore, this paper deals with the fault diagnosis of a wind park benchmark model, and it considers viable solutions to the problem of earlier fault detection and isolation. The design of the fault indicator involves data-driven approaches, as they can represent effective tools for coping with poor analytical knowledge of the system dynamics, noise, uncertainty, and disturbances. In particular, the proposed data-driven solutions rely on fuzzy models and neural networks that are used to describe the strongly nonlinear relationships between measurement and faults. The chosen architectures rely on nonlinear autoregressive with exogenous input models, as they can represent the dynamic evolution of the system over time. The developed fault diagnosis schemes are tested by means of a high-fidelity benchmark model that simulates the normal and the faulty behaviour of a wind farm installation. The achieved performances are also compared with those of a model-based approach relying on nonlinear differential geometry tools. Finally, a Monte-Carlo analysis validates the robustness and reliability of the proposed solutions against typical parameter uncertainties and disturbances.The fault diagnosis of wind farms has been proven to be a challenging task, and motivates the research activities carried out through this work. Therefore, this paper deals with the fault diagnosis of a wind park benchmark model, and it considers viable solutions to the problem of earlier fault detection and isolation. The design of the fault indicator involves data-driven approaches, as they can represent effective tools for coping with poor analytical knowledge of the system dynamics, noise, uncertainty, and disturbances. In particular, the proposed data-driven solutions rely on fuzzy models and neural networks that are used to describe the strongly nonlinear relationships between measurement and faults. The chosen architectures rely on nonlinear autoregressive with exogenous input models, as they can represent the dynamic evolution of the system over time. The developed fault diagnosis schemes are tested by means of a high-fidelity benchmark model that simulates the normal and the faulty behaviour of a wind farm installation. The achieved performances are also compared with those of a model-based approach relying on nonlinear differential geometry tools. Finally, a Monte-Carlo analysis validates the robustness and reliability of the proposed solutions against typical parameter uncertainties and disturbances

Modelling of faults for chemical batch reactor using artificial neural network and fuzzy logic [TP1-1185].

Setiap proses kimia cenderung untuk mengalami kegagalan. Situasi ini memaksa industri dan penyelidik mencari teknik bersesuaian bagi mengesan kegagalan secepat yang mungkin. Every chemical processes prones to failure. This situation enforces the researchers and industrial to find the appropriate techniques to detect a process failure as early as possible

Integration Techniques of Fault Detection and Isolation Using Interval Observers

An interval observer has been illustrated to be a suitable approach to detect and isolate faults affecting complex dynamical industrial systems. Concerning fault detection, interval observation is an appropriate passive robust strategy to generate an adaptive threshold to be used in residual evaluation when model uncertainty is located in parameters (interval model). In such approach, the observer gain is a key parameter since it determines the time evolution of the residual sensitivity to a fault and the minimum detectable fault. This thesis illustrates that the whole fault detection process is ruled by the dynamics of the fault residual sensitivity functions and by the time evolution of the adaptive threshold related to the interval observer. Besides, it must be taken into account that these two observer fault detection properties depend on the used observer gain. As a consequence, the observer gain becomes a tuning parameter which allows enhancing the observer fault detection performance while avoiding some drawbacks related to the analytical models, as the wrapping effect. In this thesis, the effect of the observer gain on fault detection and how this parameter can avoid some observer drawbacks (i.e. wrapping effect) are deeply analyzed. One of the results of this analysis is the determination of the minimum detectable fault function related to a given fault type. This function allows introducing a fault classification according to the fault detectability time evolution: permanently (strongly) detected, non-permanently (weakly) detected or just non-detected. In this fault detection part of this thesis, two examples have been used to illustrate the derived results: a mineral grinding-classification process and an industrial servo actuator. Concerning the interface between fault detection and fault isolation, this thesis shows that both modules can not be considered separately since the fault detection process has an important influence on the fault isolation result. This influence is not only due to the time evolution of the fault signals generated by the fault detection module but also to the fact that the fault residual sensitivity functions determines the faults which are affecting a given fault signal and the dynamics of this fault signal for each fault. This thesis illustrates this point suggesting that the interface between fault detection and fault isolation must consider a set of fault signals properties: binary property, sign property, fault residual sensitivity property, occurrence order property and occurrence time instant property. Moreover, as a result of the influence of the observer gain on the fault detection stage and on the fault residual sensitivity functions, this thesis demonstrates that the observer gain has also a key role in the fault isolation module which might allow enhancing its performance when this parameter is tuned properly (i.e. fault distinguishability may be increased). As a last point, this thesis analyzes the timed discrete-event nature of the fault signals generated by the fault detection module. As a consequence, it suggests using timed discrete-event models to model the fault isolation module. This thesis illustrates that this kind of models allow enhancing the fault isolation result. Moreover, as the monitored system is modelled using an interval observer, this thesis shows as this qualitative fault isolation model can be built up on the grounds of this system analytical model. Finally, the proposed fault isolation method is applied to detect and isolate faults of the Barcelona’s urban sewer system limnimeters. Keywords: Fault Detection, Fault Diagnosis, Robustness, Observers, Intervals, Discrete-event Systems.En la presente tesis se demuestra que el uso de observadores intervalares para detectar y aislar fallos en sistemas dinámicos complejos constituye una estrategia apropiada. En la etapa de detección del fallo, dicha estrategia permite determinar el umbral adaptativo usado en la evaluación del residuo (robustez pasiva). Dicha metodología, responde a la consideración de modelos con parámetros inciertos (modelos intervalares). En dicho enfoque, la ganancia del observador es un parámetro clave que permite determinar la evolución temporal de la sensibilidad del residuo a un fallo y el mínimo fallo detectable para un tipo de fallo determinado. Esta tesis establece que todo el proceso de detección de fallos viene determinado por la dinámica de las funciones sensibilidad del residuo a los diferentes fallos considerados y por la evolución temporal del umbral adaptativo asociado al observador intervalar. Además, se debe tener en cuenta que estas dos propiedades del observador respecto la detección de fallos dependen de la ganancia del observador. En consecuencia, la ganancia del observador se convierte en el parámetro de diseño que permite mejorar las prestaciones de dicho modelo respecto la detección de fallos mientras que permite evitar algunos defectos asociados al uso de modelos intervalares, como el efecto wrapping. Uno de los resultados obtenidos es la determinación de la función fallo mínimo detectable para un tipo de fallo dado. Esta función permite introducir una clasificación de los fallos en función de la evolución temporal de su detectabilidad: fallos permanentemente detectados, fallos no permanentemente detectados y fallos no detectados. En la primera parte de la tesis centrada en la detección de fallos se utilizan dos ejemplos para ilustrar los resultados obtenidos: un proceso de trituración y separación de minerales y un servoactuador industrial. Respecto a la interfaz entre la etapa de detección de fallos y el proceso de aislamiento, esta tesis muestra que ambos módulos no pueden considerarse separadamente dado que el proceso de detección tiene una importante influencia en el resultado de la etapa de aislamiento. Esta influencia no es debida sólo a la evolución temporal de las señales de fallo generados por el módulo de detección sino también porque las funciones sensibilidad del residuo a los diferentes posibles fallos determinan los fallos que afectan a un determinado señal de fallo y la dinámica de éste para cada uno de los fallos. Esta tesis ilustra este punto sugiriendo que el interfaz entre detección y aislamiento del fallo debe considerar un conjunto de propiedades de dichos señales: propiedad binaria, propiedad del signo, propiedad de la sensibilidad del residuo a un fallo dado, propiedad del orden de aparición de las señales causados por los fallos y la propiedad del tiempo de aparición de estos. Además, como resultado de la influencia de la ganancia del observador en la etapa de detección y en las funciones sensibilidad asociadas a los residuos, esta tesis ilustra que la ganancia del observador tiene también un papel crucial en el módulo de aislamiento, el cual podría permitir mejorar el comportamiento de dicho módulo diseñando éste parámetro del observador de forma adecuada (Ej. Incrementar la distinción de los fallos para su mejor aislamiento). Como último punto, esta tesis analiza la naturaleza temporal de eventos discretos asociada a las señales de fallo generados por el módulo de detección. A consecuencia, se sugiere usar modelos de eventos discretos temporales para modelizar el módulo de aislamiento del fallo. Esta tesis muestra que este tipo de modelos permite mejorar el resultado de aislamiento del fallo. Además, dado que el sistema monitorizado es modelado usando un observador intervalar, esta tesis muestra como este modelo cualitativo de aislamiento puede ser construido usando dicho modelo analítico del sistema. Finalmente, el método propuesto de aislamiento del fallo es aplicado para detectar y aislar fallos en los limnimetros del sistema de alcantarillado de Barcelona. Palabras clave: Detección de Fallos, Diagnosis de Fallos, Robusteza, Observadores, Intervalos, Sistemas de Eventos Discretos