Battery powered high efficiency drive systems in practical applications

Since about 30 years three-phase variable speed drives are the standard industrial solution when high reliability, high ingress protection of machine and especially high efficiency are required. Generally, these drives are powered from the grid due to their high power capability. Through Lithium-Ion rechargable batteries, electric variable speed drives for commercial vehicles as cars and trucks become feasible. These Lithium-Ion batteries are no more a completely constant voltage source but vary the voltage mainly dependent on state of charge by about plus and minus 15%. Power electronics for the drive have to cope with this and are strongly influenced by the type of motor, too. Power insertion comes from the grid by special chargers or in case of big mining trucks, by catenaries. Commercial battery powered drives are common between some kW up to 100 kW but are extended up to 800 kW in a heavy truck implementation study

Multiphase induction motor drives - a technology status review

The area of multiphase variable-speed motor drives in general and multiphase induction motor drives in particular has experienced a substantial growth since the beginning of this century. Research has been conducted worldwide and numerous interesting developments have been reported in the literature. An attempt is made to provide a detailed overview of the current state-of-the-art in this area. The elaborated aspects include advantages of multiphase induction machines, modelling of multiphase induction machines, basic vector control and direct torque control schemes and PWM control of multiphase voltage source inverters. The authors also provide a detailed survey of the control strategies for five-phase and asymmetrical six-phase induction motor drives, as well as an overview of the approaches to the design of fault tolerant strategies for post-fault drive operation, and a discussion of multiphase multi-motor drives with single inverter supply. Experimental results, collected from various multiphase induction motor drive laboratory rigs, are also included to facilitate the understanding of the drive operatio

Impact of PWM strategies on RMS current of the DC-link Voltage Capacitor of a dual-three phase drive

The major drawback of usual dual three-phase AC machines, when supplied by a Voltage Source Inverter (VSI), is the occurrence of extra harmonic currents which circulate in the stator windings causing additional losses and constraints on the power component. This paper compares dedicated Pulse Width Modulation (PWM) strategies used for controlling a dual three phase Permanent Magnet Synchronous machine supplied by a six-leg VSI. Since the application is intended for low-voltage (48V) mild-hybrid automotive traction, an additional major constraint arises: the compactness of the drive related to the size of the DC-bus capacitor. Thus, the PWM strategy must be chosen by taking into consideration its impact on both, the motor and the RMS value of DC-bus current

Multilevel Converters: An Enabling Technology for High-Power Applications

| Multilevel converters are considered today as the state-of-the-art power-conversion systems for high-power and power-quality demanding applications. This paper presents a tutorial on this technology, covering the operating principle and the different power circuit topologies, modulation methods, technical issues and industry applications. Special attention is given to established technology already found in industry with more in-depth and self-contained information, while recent advances and state-of-the-art contributions are addressed with useful references. This paper serves as an introduction to the subject for the not-familiarized reader, as well as an update or reference for academics and practicing engineers working in the field of industrial and power electronics.Ministerio de Ciencia y Tecnología DPI2001-3089Ministerio de Eduación y Ciencia d TEC2006-0386

The Essential Role and the Continuous Evolution of Modulation Techniques for Voltage-Source Inverters in the Past, Present, and Future Power Electronics

The cost reduction of power-electronic devices, the increase in their reliability, efficiency, and power capability, and lower development times, together with more demanding application requirements, has driven the development of several new inverter topologies recently introduced in the industry, particularly medium-voltage converters. New more complex inverter topologies and new application fields come along with additional control challenges, such as voltage imbalances, power-quality issues, higher efficiency needs, and fault-tolerant operation, which necessarily requires the parallel development of modulation schemes. Therefore, recently, there have been significant advances in the field of modulation of dc/ac converters, which conceptually has been dominated during the last several decades almost exclusively by classic pulse-width modulation (PWM) methods. This paper aims to concentrate and discuss the latest developments on this exciting technology, to provide insight on where the state-of-the-art stands today, and analyze the trends and challenges driving its future

Direct torque control for dual three-phase induction motor drives

A direct torque control (DTC) strategy for dual three-phase induction motor drives is discussed in this paper. The induction machine has two sets of stator three-phase windings spatially shifted by 30 electrical degrees. The DTC strategy is based on a predictive algorithm and is implemented in a synchronous reference frame aligned with the machine stator flux vector. The advantages of the discussed control strategy are constant inverter switching frequency, good transient and steady-state performance, and low distortion of machine currents with respect to direct self-control (DSC) and other DTC schemes with variable switching frequency. Experimental results are presented for a 10-kW DTC dual three-phase induction motor drive prototype

Direct usage of photovoltaic solar panels to supply a freezer motor with variable DC input voltage

In this paper, a single-phase photovoltaic (PV) inverter fed by a boost converter to supply a freezer motor with variable DC input is investigated. The proposed circuit has two stages. Firstly, the DC output of the PV panel that varies between 150 and 300 V will be applied to the boost converter. The boost converter will boost the input voltage to a fixed 300 V DC. Next, this voltage is supplied to the single-phase full-bridge inverter to obtain 230 V AC. In the end, The output of the inverter will feed a freezer motor. The PV panels can be stand-alone or grid-connected. The grid-connected PV is divided into two categories, such as with a transformer and without a transformer, a transformer type has galvanic isolation resulting in increasing the security and also provides no further DC current toward the grid, but it is expensive, heavy and bulky. The transformerless type holds high efficiency and it is cheaper, but it suffers from leakage current between PV and the grid. This paper proposes a stand-alone direct use of PV to supply a freezer; therefore, no grid connection will result in no leakage current between the PV and Grid. The proposed circuit has some features such as no filtering circuit at the output of the inverter, no battery in the system, DC-link instead of AC link that reduces no-loads, having a higher efficiency, and holding enough energy in the DC-link capacitor to get the motor started. The circuit uses no transformers, thus, it is cheaper and has a smaller size. In addition, the system does not require a complex pulse width modulation (PWM) technique, because the motor can operate with a pulsed waveform. The control strategy uses the PWM signal with the desired timing. With this type of square wave, the harmonics (5th and 7th) of the voltage are reduced. The experimental and simulation results are presented to verify the feasibility of the proposed strategy

New Modulation Technique to Mitigate Common Mode Voltage Effects in Star-Connected Five-Phase AC Drives

Star-connected multiphase AC drives are being considered for electromovility applications such as electromechanical actuators (EMA), where high power density and fault tolerance is demanded. As for three-phase systems, common-mode voltage (CMV) is an issue for multiphase drives. CMV leads to shaft voltages between rotor and stator windings, generating bearing currents which accelerate bearing degradation and produce high electromagnetic interferences (EMI). CMV effects can be mitigated by using appropriate modulation techniques. Thus, this work proposes a new Hybrid PWM algorithm that effectively reduces CMV in five-phase AC electric drives, improving their reliability. All the mathematical background required to understand the proposal, i.e., vector transformations, vector sequences and calculation of analytical expressions for duty cycle determination are detailed. Additionally, practical details that simplify the implementation of the proposal in an FPGA are also included. This technique, HAZSL5M5-PWM, extends the linear range of the AZSL5M5-PWM modulation, providing a full linear range. Simulation results obtained in an accurate multiphase EMA model are provided, showing the validity of the proposed modulation approach.This work has been supported in part by the Government of the Basque Country within the fund for research groups of the Basque University system IT978-16 and in part by the Government of the Basque Country within the research program ELKARTEK as the project ENSOL (KK-2018/00040)

Analysis of coupled and decoupled PWM techniques for induction motor drive

Dual inverter fed induction motor drive-in open-end winding gives more advantages than multilevel inverter fed induction motor drives. For better quality of output voltage with low common mode voltage (CMV), in this paper analysis of coupled and decoupled PWM techniques for open end winding induction motor are carried. The analysis is carried in MATLAB/simulink environment for vector controlled open end winding induction motor drive. The performance of drive and PWM techniques are evaluated both in transient, steady state and loaded conditions

Distributed Control of Hybrid Motor Drives

The hybrid inverter fed motor drive with two cascaded multilevel inverters is an attractive option for high performance high power applications such as naval ship propulsion systems due to a number of unique features. There is a natural split between a higher-voltage lower-frequency bulk inverter and a lower-voltage higher-frequency conditioning inverter in the cascaded system which matches the availability of semiconductor devices. Furthermore, the bulk inverter may be a commercial-off-the-shelf (COTS) motor drive meaning that only the conditioning inverter needs to be custom made. However, a drive involving a COTS bulk inverter would require a distributed conditioning inverter control which works completely independent of the bulk inverter control. In this paper, a set of distributed control methods are developed for the hybrid inverter drive with cascaded bulk and conditioning inverters, requiring only single dc source. Moreover, a solution to the practical problem of instant synchronization between the two inverters is presented. Laboratory measurements on a 3.7-kW induction motor drive validate the proposed control. Various practical considerations (such as low m-index performance and capacitor precharging options) are discussed and their solutions provided