Wind turbine condition monitoring : technical and commercial challenges.

Deployment of larger scale wind turbine systems, particularly offshore, requires more organized operation and maintenance strategies to ensure systems are safe, profitable and cost-effective. Among existing maintenance strategies, reliability centred maintenance is regarded as best for offshore wind turbines, delivering corrective and proactive (i.e. preventive and predictive) maintenance techniques enabling wind turbines to achieve high availability and low cost of energy. Reliability centred maintenance analysis may demonstrate that an accurate and reliable condition monitoring system is one method to increase availability and decrease the cost of energy from wind. In recent years, efforts have been made to develop efficient and cost-effective condition monitoring techniques for wind turbines. A number of commercial wind turbine monitoring systems are available in the market, most based on existing techniques from other rotating machine industries. Other wind turbine condition monitoring reviews have been published but have not addressed the technical and commercial challenges, in particular, reliability and value for money. The purpose of this paper is to fill this gap and present the wind industry with a detailed analysis of the current practical challenges with existing wind turbine condition monitoring technology

Structural health monitoring for wind turbine foundations

The construction of onshore wind turbines has rapidly been increasing as the UK attempts to meet its renewable energy targets. As the UK’s future energy depends more on wind farms, safety and security are critical to the success of this renewable energy source. Structural integrity of the tower and its components is a critical element of this security of supply. With the stochastic nature of the load regime a bespoke low cost structural health monitoring system is required to monitor integrity of the concrete foundation supporting the tower. This paper presents an assessment of ‘embedded can’ style foundation failure modes in large onshore wind turbines and proposes a novel condition based monitoring solution to aid in early warning of failure. The most common failure modes are discussed and a low-cost remote monitoring system is presented

Investigation of Damper Valve Dynamics Using Parametric Numerical Methods

The objectives of this study are to identify the dynamics of a Tenneco Automotive hydraulic damper valve and to predict valve performance. Accurate simulations of damper valve performance can be used to improve valve designs without the expense of physical testing. The Tenneco damper valve consists of thin shims and a spring preloaded disc that restricts fluid from exiting the main flow orifices. The deflection of the shims and spring are dependent on the flow-rate through the valve. The pressure distribution acting on the deformable valve components is investigated numerically using a dynamic modelling technique. This technique involves sequential geometry and simulation updating, while varying both the geometry and flow-rate. The valve deflection is calculated by post-processing the pressure distribution. Valve performance can be predicted by coupling the valve deflection with CFD pressure results

Failure rate, repair time and unscheduled O&M cost analysis of offshore wind turbines

Determining and understanding offshore wind turbine failure rates and resource requirement for repair are vital for modelling and reducing O&M costs and in turn reducing the cost of energy. While few offshore failure rates have been published in the past even less details on resource requirement for repair exist in the public domain. Based on ~350 offshore wind turbines throughout Europe this paper provides failure rates for the overall wind turbine and its sub-assemblies. It also provides failure rates by year of operation, cost category and failure modes for the components/sub-assemblies that are the highest contributor to the overall failure rate. Repair times, average repair costs and average number of technicians required for repair are also detailed in this paper. An onshore to offshore failure rate comparison is carried out for generators and converters based on this analysis and an analysis carried out in a past publication. The results of this paper will contribute to offshore wind O&M cost and resource modelling and aid in better decision making for O&M planners and managers

Componential coding in the condition monitoring of electrical machines Part 2: application to a conventional machine and a novel machine

This paper (Part 2) presents the practical application of componential coding, the principles of which were described in the accompanying Part 1 paper. Four major issues are addressed, including optimization of the neural network, assessment of the anomaly detection results, development of diagnostic approaches (based on the reconstruction error) and also benchmarking of componential coding with other techniques (including waveform measures, Fourier-based signal reconstruction and principal component analysis). This is achieved by applying componential coding to the data monitored from both a conventional induction motor and from a novel transverse flux motor. The results reveal that machine condition monitoring using componential coding is not only capable of detecting and then diagnosing anomalies but it also outperforms other conventional techniques in that it is able to separate very small and localized anomalies

Modelling wind turbine degradation and maintenance

degradation, inspection and maintenance processes. The model was developed based on the Petri net method that effectively captures the stochastic nature of the dynamic processes through the use of appropriate statistical distributions. The versatility of the method allows the details of the degradation and maintenance operations to be incorporated in the model. In particular, there are dependent deterioration processes between wind turbine subsystems, complex maintenance rules and the incorporation of condition monitoring systems for early failure indication to enable replacement prior to failure. The purposes of the model are to predict the future condition of wind turbine components and to investigate the effect of a specified maintenance strategy. The model outputs are statistics indicating the performance of the wind turbine components; these include the probability of being in different condition states, the expected number of maintenance actions and the average number and duration of system downtime under any maintenance strategy

Studies in Electrical Machines & Wind Turbines associated with developing Reliable Power Generation

The publications listed in date order in this document are offered for the Degree of Doctor of Science in Durham University and have been selected from the author’s full publication list. The papers in this thesis constitute a continuum of original work in fundamental and applied electrical science, spanning 30 years, deployed on real industrial problems, making a significant contribution to conventional and renewable energy power generation. This is the basis of a claim of high distinction, constituting an original and substantial contribution to engineering science

Detailed state of the art review for the different on-line/in-line oil analysis techniques in context of wind turbine gearboxes

The main driver behind developing advanced condition monitoring (CM) systems for the wind energy industry is the delivery of improved asset management regarding the operation and maintenance of the gearbox and other wind turbine components and systems. Current gearbox CM systems mainly detect faults by identifying ferrous materials, water, and air within oil by changes in certain properties such as electrical fields. In order to detect oil degradation and identify particles, more advanced devices are required to allow a better maintenance regime to be established. Current technologies available specifically for this purpose include Fourier transform infrared (FTIR) spectroscopy and ferrography. There are also several technologies that have not yet been or have been recently applied to CM problems. After reviewing the current state of the art, it is recommended that a combination of sensors would be used that analyze different characteristics of the oil. The information individually would not be highly accurate but combined it is fully expected that greater accuracy can be obtained. The technologies that are suitable in terms of cost, size, accuracy, and development are online ferrography, selective fluorescence spectroscopy, scattering measurements, FTIR, photoacoustic spectroscopy, and solid state viscometers

Automated Wind Turbine Pitch Fault Prognosis using ANFIS

Many current wind turbine (WT) studies focus on improving their reliability and reducing the cost of energy, particularly when WTs are operated offshore. WT Supervisory Control and Data Acquisition (SCADA) systems contain alarms and signals that provide significant important information. A possible WT fault can be detected through a rigorous analysis of the SCADA data. This paper proposes a new method for analysing WT SCADA data by using Adaptive Neuro-Fuzzy Inference System (ANFIS) with the aim to achieve automated detection of significant pitch faults. Two existing statistical analysis approaches were applied to detect common pitch fault symptoms. Based on the findings, an ANFIS Diagnosis Procedure was proposed and trained. The trained system was then applied in a wind farm containing 26 WTs to show its prognosis ability for pitch faults. The result was compared to a SCADA Alarms approach and the comparison has demonstrated that the ANFIS approach gives prognostic warning of pitch faults ahead of pitch alarms. Finally, a Confusion Matrix analysis was made to show the accuracy of the proposed approach