Advances in the Analysis of Properties Behaviour of Cement-Based Grouts with High Substitution of Cement with Blast Furnace Slags

This article presents a study of the main properties (consistency, workability, leaching, unsoundness, and mechanical properties) of cement grouts prepared with cement replacement by blast furnace slag (GGBS). Mixtures have been analyzed in the absence of additives and reached high replacement percentages. As shown in the different tests presented, the observed evolution of the resistance and workability of the mixtures makes them very interesting for its application. Different types of cement (CEM-I 42.5 and CEM-I 52.5 R) and different water/binder values (1 and 0.67) are used. The results present opportunities for the steel industry by the intensive valorization of slag waste. The reduction of the use of cement in construction is also one of the key aims of this line of research. Results show improvements in the mechanical response with good fresh state properties for substitution percentages up to 70%. It is verified with leaching analysis that these products have less impact on the environmen

Development in Sustainable Concrete with the Replacement of Fume Dust and Slag from the Steel Industry

Nowadays, the reuse of waste is a challenge that every country in the world is facing in order to preserve the planet and introduce a circular economy. The chemical composition of some steel waste suggests that there are potentially appropriate substances for reuse, since this type of slag undergoes a process similar to that of cement in its manufacture. The advantages for the environment are obvious, as it valorises waste that is deposited in landfills. This paper studies the field of stainless steel, because its composition is different from that of carbon steel, and the replacement of cement with material or waste produced in the manufacture of stainless steel in a concrete matrix. This paper presents the results of replacing 25% of cement with material or waste produced in the manufacture of stainless steel in a concrete matrix whose values in the substitutions carried out were around 21% and 25% in terms of increased resistance capacity. These results have been obtained by carrying out tests, in terms of both strength and environmental capacity, allowing us to determine viable applications for the use of steel waste to improve the performance of cement or at least match it

Study of the Suitability of Different Types of Slag and Its Influence on the Quality of Green Grouts Obtained by Partial Replacement of Cement

This paper is part of a research line focused on the reduction of the use of cement in the industry. In this work, the study of work methodologies for the manufacture of green cementitious grout mixtures is studied. Grout is widely used in construction and it requires an important use of raw materials. On the other hand, the steel industry faces the problem of the growing generation of slag wastes due to the increase in steel manufacturing. The green grout aims to achieve the dual objective of reducing the demand for cement and improve the slag waste valorization. Slag is not introduced as an aggregate but through the direct replacement of cement and no additives. The research seeks a product where we can use steel slag intensively, guaranteeing minimum resistance and workability. Results with substitutions between a 25% to 50% and water/cement ratio of 1 are presented. In particular, the suitability of different slags (two Ladle Furnace Slag (LFS) and one Blast Furnace Slag (GGBS)) in the quality of the final product are analyzed. The feasibility of replacing cement with slag and the importance of the origin and pretreatment are highlighted

Slag Substitution as a Cementing Material in Concrete: Mechanical, Physical and Environmental Properties

A circular economy is a current tenet that must be implemented in the field of construction. That would imply the study of the possibilities of the use of waste generated, for obtaining materials the used in construction as replacements for the raw material used. One of these possibilities is the substitution of the cement by slag, which contributes to the reduction of cement consumption, decreasing CO2 emissions, while solving a waste management problem. In the present paper, di erent types of concrete made by cement substitution with di erent type of slags have been studied in order to evaluate the properties of these materials. Cement is replaced by slag from di erent steel mills, both blast furnace and ladle furnace slag. The percentages of slag substitution by cement are 30%, 40% and 50% by weight. Mechanical, physical and environmental properties have been evaluated. Compressive and flexural strength have been analysed as the main mechanical properties. As far as physical properties go, density and porosity tests were be reported and analysed, and from an environmental point of view, a leachate study was performed. It has been found that some kinds of slag (blast furnace slag) are very suitable as substitutes for cement, providing properties above those of the reference concrete, while other types (ladle furnace slag) could be valid for non-structural applications, contributing in both cases to a circular econom

Influence of steel slag type on concrete shrinkage

Building construction and building operations have a massive direct and indirect effect on the environment. Cement-based materials will remain essential to supply the growth of our built environment. Without preventive measures, this necessary demand in cement production will imply a substantial increase in CO2 generation. Reductions in global CO2 emissions due to cement consumption may be achieved by improvements on two main areas: increased use of low CO2 supplementary cementitious materials and a more efficient use of Portland cement clinker in mortars and concretes. The use of ground granulated blast furnace slag in concrete, as cement constituent or as latent hydraulic binder, is a current practice, but information of concrete with ladle furnace slag is more limited. Specific knowledge of the behavior of mixtures with steel slag in relation to certain properties needs to be improved. This paper presents the results of the shrinkage (total and autogenous) of five concrete mixtures, produced with different percentages of two different slags in substitution of cement. The results show that shrinkage of concrete with the two different slags diverges. These different characteristics of the two materials suggest that their use in combination can be useful in optimizing the performance of concrete.info:eu-repo/semantics/publishedVersio

Numerical Modeling of Soil Erosion with Three Wall Laws at the Soil-Water Interface

In the area of civil engineering and especially hydraulic structures, we find multiple anomalies that weakens mechanical characteristics of dikes, one of the most common anomalies is erosion phenomenon specifically pipe flow erosion which causes major damage to dam structures. This phenomenon is caused by a hole which is the result of the high pressure of water that facilitate the soil migration between the two sides of the dam. It becomes only a question of time until the diameter of the hole expands and causes destruction of the dam structure. This problem pushed physicist to perform many tests to quantify erosion kinetics, one of the most used tests to have logical and trusted results is the HET (hole erosion test). Meanwhile there is not much research regarding the models that govern these types of tests. Objectives: In this paper we modeled the HET using modeling software based on the Navier Stokes equations, this model tackles also the singularity of the interface structure/water using wall laws for a flow turbulence. Methods/Analysis: The studied soil in this paper is a clay soil, clay soil has the property of containing water more than most other soils. Three wall laws were applied on the soil / water interface to calculate the erosion rate in order to avoid the rupture of such a structure. The modlisitation was made on the ANSYS software. Findings: In this work, two-dimensional modeling was carried of the soil.in contrast of the early models which is one-dimensional model, the first one had shown that the wall-shear stress which is not uniform along the whole wall. Then using the linear erosion law to predict the non-uniform erosion along the whole length. The previous study found that the wall laws have a significant impact on the wall-shear stress, which affects the erosion interface in the fluid/soil, particularly at the hole's extremes. Our experiment revealed that the degraded profile is not uniform. Doi: 10.28991/cej-2021-03091742 Full Text: PD

Steel waste valorisation Steel Slag Waste Effect on Concrete Shrinkage

The concept of sustainability is becoming widespread every day in society, enterprises and institutions. Defining something as sustainable means that the relationship that it establishes with the environment does not represent an aggression or a threat to the latter neither when it is being utilized nor when it stops performing the function for which was designed. To make this happen we need a system in which the main priority is recycling. Everything mentioned above is related to what is called the “Circular Economy”. Concrete is one of the most widely used construction materials in the world. However, the production of portland cement, an essential constituent of concrete, leads to the release of significant amounts of CO22. The global production of concrete represents more than 5% of the anthropogenic emissions of carbon dioxide every year, mainly from the production of cement. The replacement of cement by fly ash and other industrial waste, such as steel slags, is a good example of how resource conservation can be improved and contamination can be reduced. On the other hand, future trends are predicted to increase demand for steel worldwide. Mainly due to the expected improvement in the living standards and demands of underdeveloped populations. The steelmaking process produces a by-product called slag ranging from 10 to 15% per tonne of steel, where reuse is still reduced and much of it is deposited in a landfill. This study presents laboratory test results on the total and autogenous shrinkage of medium strength concrete with partial replacement of cement by slags. Two different slags were tested, namely ladle furnaces slags (LFS) and ground granulated blast furnace slags (GGBFS). The results show the concrete shrinkage behavior when 25% of substitution are used. These data are important to predict future behavior and show that for the substitution dosages used there are no significant divergences for the shrinkage.Universidad de Málaga. Campus de Excelencia Internacional Andalucía Tech

Temporal flowability evolution of slag-based self-compacting concrete with recycled concrete aggregate

The addition of by-products, such as recycled concrete aggregate and ground granulated blast furnace slag, modify the in-fresh flowability of ordinary self-compacting concrete both initially and over time. A detailed study is presented in this paper of 18 mixtures (SF3 slump-flow class) containing 100% coarse recycled concrete aggregate, two types of cement (CEM I or CEM III/A, the latter with 45% ground granulated blast furnace slag), different contents of fine recycled concrete aggregate (0, 50, or 100%), and three different aggregate powders (ultra-fine limestone powder <0.063 mm, limestone fines 0/0.5 mm, and recycled concrete aggregate 0/0.5 mm). The temporal evolution of slump flow, viscosity, and passing ability, and the values of segregation resistance, air content, fresh and hardened density, and compressive strength were evaluated in all the mixtures. The addition of fine recycled concrete aggregate and CEM III/A improved initial slump flow and passing ability by 6%, due to their higher proportion of fines. Nevertheless, the temporal loss of flowability within 60 min was 5.8% lower when adding natural aggregate and CEM I. Viscosity and air content increased 26% on average following additions of fine recycled concrete aggregate, unlike with additions of ground granulated blast furnace slag. Flowability and strength increased with the addition of limestone fines 0/0.5 mm. According to multi-criteria analyses, the mixtures with CEM III/A, 50% fine recycled concrete aggregate, and limestone fines 0/0.5 mm showed an optimal balance between their flowability (SF2 slump-flow class 60 min after the mixing process), compressive strengths (around 60 MPa), and carbon footprints.Spanish Ministry MCIU, AEI and ERDF [grant numbers FPU17/03374 and RTI 2018-097079-B-C31]; the Junta de Castilla y León (Regional Government) and ERDF [grant number UIC-231, BU119P17]; the Youth Employment Initiative (JCyL) and ESF [grant number UBU05B_1274]; the University of Burgos [grant number SUCONS, Y135. GI], UPV/EHU (PPGA20/26) and, finally, our thanks also to the Basque Government research group IT1314-19