Emerging processes for metallurgical coatings and thin films

Innovation in thin-film deposition processes, thermal spraying and cladding technologies mostly rely on evolutions of their previous iteration. Along with other examples, five case studies of emerging elaboration processes for metallurgical coatings are described coupled with their applications. In the frame of the lifetime extension of components exposed to aggressive media or their functionalization, this article depicts all the developments of the detailed processes. Physical vapor deposition (PVD) of coatings with exceptional properties is possible thanks to sources generating highly ionized metallic vapors. The control of the average energy per incident species and particularly metallic ions strongly influences the characteristics of the deposited layer obtained, for example, with HiPIMS (High Power Impulse Magnetron Sputtering). While PVD techniques are mainly directive regarding the growth of the coating, chemical vapor deposition (CVD) processes manage to homogeneously coat complex 3D shapes. The use of specific precursors in DLI–MOCVD (Direct Liquid Injection – MetalOrganic CVD), carefully selected from the whole metalorganic chemistry, allows one to efficiently treat heat-sensitive substrates and broadens their application range. The third detailed example of emerging technology is suspension plasma spraying (SPS). Projection of various solutions containing nanoparticles leads to the growth of unusual morphologies and microstructures and to the generation of porous coatings with multi-scaled porosity. On the other hand, cold-spray uses metallic powders with higher granulometry and does not modify them during the deposition process. As a result, high-purity and dense materials are deposited with properties similar to those of wrought materials. Whereas cold-spray is suitable only for ductile metals, laser cladding can be applied to ceramics, polymers and of course metals. Laser cladding is a key technology for advanced metallurgical engineering and alloy development due to its capability for functionally graded materials production and combinatorial synthesis

The Alpine Fault Hangingwall Viewed From Within: Structural Analysis of Ultrasonic Image Logs in the DFDP-2B Borehole, New Zealand

International audienceUltrasonic image logs acquired in the DFDP‐2B borehole yield the first continuous, subsurface description of the transition from schist to mylonite in the hangingwall of the Alpine Fault, New Zealand, to a depth of 818 m below surface. Three feature sets are delineated. One set, comprising foliation and foliation‐parallel veins and fractures, has a constant orientation. The average dip direction of 145° is subparallel to the dip direction of the Alpine Fault, and the average dip magnitude of 60° is similar to nearby outcrop observations of foliation in the Alpine mylonites that occur immediately above the Alpine Fault. We suggest that this foliation orientation is similar to the Alpine Fault plane at ∼1 km depth in the Whataroa valley. The other two auxiliary feature sets are interpreted as joints based on their morphology and orientation. Subvertical joints with NW‐SE (137°) strike occurring dominantly above ∼500 m are interpreted as being formed during the exhumation and unloading of the Alpine Fault's hangingwall. Gently dipping joints, predominantly observed below ∼500 m, are interpreted as inherited hydrofractures exhumed from their depth of formation. These three fracture sets, combined with subsidiary brecciated fault zones, define the fluid pathways and anisotropic permeability directions. In addition, high topographic relief, which perturbs the stress tensor, likely enhances the slip potential and thus permeability of subvertical fractures below the ridges, and of gently dipping fractures below the valleys. Thus, DFDP‐2B borehole observations support the inference of a large zone of enhanced permeability in the hangingwall of the Alpine Fault

Petrophysical, Geochemical, and Hydrological Evidence for Extensive Fracture-Mediated Fluid and Heat Transport in the Alpine Fault's Hanging-Wall Damage Zone

International audienceFault rock assemblages reflect interaction between deformation, stress, temperature, fluid, and chemical regimes on distinct spatial and temporal scales at various positions in the crust. Here we interpret measurements made in the hanging‐wall of the Alpine Fault during the second stage of the Deep Fault Drilling Project (DFDP‐2). We present observational evidence for extensive fracturing and high hanging‐wall hydraulic conductivity (∼10−9 to 10−7 m/s, corresponding to permeability of ∼10−16 to 10−14 m2) extending several hundred meters from the fault's principal slip zone. Mud losses, gas chemistry anomalies, and petrophysical data indicate that a subset of fractures intersected by the borehole are capable of transmitting fluid volumes of several cubic meters on time scales of hours. DFDP‐2 observations and other data suggest that this hydrogeologically active portion of the fault zone in the hanging‐wall is several kilometers wide in the uppermost crust. This finding is consistent with numerical models of earthquake rupture and off‐fault damage. We conclude that the mechanically and hydrogeologically active part of the Alpine Fault is a more dynamic and extensive feature than commonly described in models based on exhumed faults. We propose that the hydrogeologically active damage zone of the Alpine Fault and other large active faults in areas of high topographic relief can be subdivided into an inner zone in which damage is controlled principally by earthquake rupture processes and an outer zone in which damage reflects coseismic shaking, strain accumulation and release on interseismic timescales, and inherited fracturing related to exhumation

(Table T4) Bedding axis, number of faults and core observations of samples from ODP Leg 180 sites

More than 2 km of Formation MicroScanner (FMS) electrical images were acquired during Ocean Drilling Program Leg 180 at Sites 1109, 1115, and 1118 along a north-south-trending transect across the northern margin of the western Woodlark Basin. These data are analyzed to complement the shipboard core structural observations with oriented measurements. Unambiguous fractures are identified only in the dolerite at the bottom of Hole 1109D. Strike is mainly east-west, and dip ranges from 5° to 30°. Only few fractures are identified in the sediments of Sites 1118, 1109, and 1115, even though they were frequently observed in cores. Bedding orientation deviates from subhorizontal only in a few intervals. These deviations are often associated with fracturing and are compatible with horizontal axis folding. This geometry suggests two possible interpretations: gravity-driven slumping and growth faulting or tectonic-driven extension associated with folding. These two processes may result in similar structural axis orientation along the east-west strike of the Moresby detachment. Full borehole dynamic and static FMS image coverage is also provided and is related to the lithologies described in cores. Typical dynamic image facies of sandy, calcareous, and clayey formations are shown in a catalog of larger-scale images. The static image, which is directly related to resistivity, seems to be mainly controlled by carbonate content, as also suggested by conventional logs

Geochemical composition of minerals obtained from ODP Sites 180-1109, 180-1117 and 180-1118

During the last 8 m.y. the Papuan Peninsula region of Papua New Guinea has been affected by extension which opened the Woodlark Basin. The present-day spreading tip is located at the foot of the Moresby Seamount, a crustal block whose northern flank is an active low-angle normal fault related to this extension. During Ocean Drilling Program Leg 180 (7 June-11 August 1998), 11 sites (1108-1118) were drilled along a north-south-trending transect across the Woodlark Basin just ahead of the spreading tip. Four of these sites (1118, 1109, 1114, and 1117) reached the crystalline basement, which is composed of diabase and gabbro. Sites 1118 and 1109, located on the Woodlark Rise, belong to the hanging wall block, and Sites 1114 and 1117, located on the crest of the Moresby Seamount, belong to the footwall block and the fault zone itself. Most of the basalt, diabase, and gabbro that were recovered show a well-preserved magmatic texture. The diabase, which is the most abundant rock type, has a coarse-grained ophitic texture composed of poikilitic clinopyroxene including radiating, locally skeletal plagioclase laths with interstitial iron oxide grains. Secondary mineralogy consists of chlorite, zeolite, calcite, albite, and quartz. The gabbro shows a medium-grained granular texture. The magmatic mineralogy consists of euhedral laths of plagioclase and anhedral interstitial clinopyroxene. Secondary mineralogy consists of a magnesio to actinolitic hornblende, chlorite, clinozoisite, zeolite, quartz, and calcite. The retrograde metamorphic evolution of both gabbro and diabase occurred under low amphibolite to subgreenschist facies conditions associated mainly with brittle deformation and the development of a local low-temperature shear zone. This shows no evidence for high thermal gradient in the crust during the continental rifting

Ceramics based on the Si-Ti-(C)-N system as functional composites and nanocomposites designed from preceramic polymers

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