Testing postcombustion CO2 capture with CaO in a 1.7 MWt pilot facility

AbstractCalcium looping, CaL, is a new and rapidly developing technology that makes use of CaO as a high temperature regenerable sorbent of CO2. Previous theoretical and lab scale studies have shown that this technology could lead to a substantial reduction in the cost of CO2 capture and energy penalties because heat can be effectively recovered from this high temperature solid looping system. We report in this paper on the first results from a pilot plant designed to demonstrate the viability of postcombustion capture of CO2 using CaL under conditions comparable to those expected in a large scale plant. The pilot includes two interconnected circulating fluidized bed reactors of 15 m height: a CO2 absorber (carbonator) able to treat up to 2400kg/h (equivalent to about 1.7 MWth), and an oxy-fired CFB calciner with a firing power between 1-3 MWth. CO2 capture efficiencies over 90% have been experimentally observed, including continuous operation with highly cycled solids in the system (i.e. with modest CO2 carrying capacities). SO2 capture is shown to be extremely high, with concentrations of SO2 well below 10 ppmv at the exit of the carbonator. Closure of carbon and sulfur balances is satisfactory. These results should be valuable base for model validation and scaling up purposes in future stages of the EU FP7 “CaOling” project, under which this investigation has been carried out

Emerging CO2 capture systems

In 2005, the IPCC SRCCS recognized the large potential for developing and scaling up a wide range of emerging CO2 capture technologies that promised to deliver lower energy penalties and cost. These included new energy conversion technologies such as chemical looping and novel capture systems based on the use of solid sorbents or membrane-based separation systems. In the last 10 years, a substantial body of scientific and technical literature on these topics has been produced from a large number of R&D projects worldwide, trying to demonstrate these concepts at increasing pilot scales, test and model the performance of key components at bench scale, investigate and develop improved functional materials, optimize the full process schemes with a view to a wide range of industrial applications, and to carry out more rigorous cost studies etc. This paper presents a general and critical review of the state of the art of these emerging CO2 capture technologies paying special attention to specific process routes that have undergone a substantial increase in technical readiness level toward the large scales required by any CO2 capture system