Sensored and sensorless speed control methods for brushless doubly fed reluctance motors

The study considers aspects of scalar V/f control, vector control and direct torque (and flux) control (DTC) of the brushless doubly fed reluctance machine (BDFRM) as a promising cost-effective alternative to the existing technological solutions for applications with restricted variable speed capability such as large pumps and wind turbine generators. Apart from providing a comprehensive literature review and analysis of these control methods, the development and results of experimental verification, of an angular velocity observerbased DTC scheme for sensorless speed control of the BDFRM which, unlike most of the other DTC-concept applications, can perform well down to zero supply frequency of the inverter-fed winding, have also been presented in the study

Advances in Rotating Electric Machines

It is difficult to imagine a modern society without rotating electric machines. Their use has been increasing not only in the traditional fields of application but also in more contemporary fields, including renewable energy conversion systems, electric aircraft, aerospace, electric vehicles, unmanned propulsion systems, robotics, etc. This has contributed to advances in the materials, design methodologies, modeling tools, and manufacturing processes of current electric machines, which are characterized by high compactness, low weight, high power density, high torque density, and high reliability. On the other hand, the growing use of electric machines and drives in more critical applications has pushed forward the research in the area of condition monitoring and fault tolerance, leading to the development of more reliable diagnostic techniques and more fault-tolerant machines. This book presents and disseminates the most recent advances related to the theory, design, modeling, application, control, and condition monitoring of all types of rotating electric machines

Multiphase induction motor drives - a technology status review

The area of multiphase variable-speed motor drives in general and multiphase induction motor drives in particular has experienced a substantial growth since the beginning of this century. Research has been conducted worldwide and numerous interesting developments have been reported in the literature. An attempt is made to provide a detailed overview of the current state-of-the-art in this area. The elaborated aspects include advantages of multiphase induction machines, modelling of multiphase induction machines, basic vector control and direct torque control schemes and PWM control of multiphase voltage source inverters. The authors also provide a detailed survey of the control strategies for five-phase and asymmetrical six-phase induction motor drives, as well as an overview of the approaches to the design of fault tolerant strategies for post-fault drive operation, and a discussion of multiphase multi-motor drives with single inverter supply. Experimental results, collected from various multiphase induction motor drive laboratory rigs, are also included to facilitate the understanding of the drive operatio

Performance analysis of interior permanent magnet synchronous motor (IPMSM) drive system using different speed controllers

The present research is indicating that the Permanent magnet motor drive could become serious competitor to the induction motor drive for servo application. Further, with the evolution of permanent magnet materials and control technology, the Permanent Magnet Synchronous Motor (PMSM) has become a pronounced choice for low and mid power applications such as computer peripheral equipments, robotics, adjustable speed drives and electric vehicles due to its special features like high power density, high torque/inertia ratio, high operating efficiency, variable speed operation, reliability, and low cost etc. Here we deals with the detailed modeling of an IPMSM drive system with Hybrid PI-Fuzzy logic controller (PI-FLC) as speed controller and Adaptive Hysteresis Current Controller as torque controller by controlling the current components of torque.In this thesis we deals with a simulation for speed control and improvement in the performance of a closed loop vector controlled IPMSM drive which employ two loops for better speed tracking and fast dynamic response during transient as well as steady state conditions by controlling the torque component of current. The outer loop employ Hybrid PIFuzzy logic controller (PI-FLC) while inner loop as Adaptive Hysteresis Band Current Controller (AHBCC) designed to reduce the torque ripple. Despite proportional plus Integral (PI) controller are usually preferred as speed controller due to its fixed gain (Kp) and Integral time constant (Ki), the performance of PI controller are affected by parameters variations, speed change and load disturbances in PMSM, due to which it results to unsatisfied operation under transient conditions. The drawbacks of PI controller are minimized using fuzzy logic controller (FLC). So for this a fuzzy control technique is also designed using mamdani type, triangular based 5x5 MFs and selecting the superior functionalities of PI and FLC, a Hybrid PI-FLC designed for effective speed control under transient and steady state condition.The complete viability of above mentioned integrated control strategy is implemented and tested in the MATLAB/Simulink environment and a performance comparison of proposed drive system with conventional PI, fuzzy logic controller and Hybrid PI-Fuzzy Logic Controller integrated separately as speed controller in terms of steady state and transient analysis with fixed step, variable step load and variable speed condition has been presented. Beside this a detailed comparative study of AHBCC is also done with Conventional Hysteresis Current Control(CHCC) scheme. The simulation circuits parameters for IPMSM, inverter, speed and current controllers of the drive system are given in Appendix-A

Current commutation and control of brushless direct current drives using back electromotive force samples

Brushless DC machines (BLDC) are widely used in home, automotive, aerospace and military applications. The reason of this interest in different industries in this type of machine is due to their significant advantages. Brushless DC machines have a high power density, simple construction and higher efficiency compared to conventional AC and DC machines and lower cost comparing to permanent magnet AC synchronous machines. The phase currents of a BLDC machine have to commutate properly which is realised by using power semiconductors. For a proper commutation the rotor position is often obtained by an auxiliary instrument, mostly an arrangement of three Hall-effect sensors with 120 spatial displacement. In modern and cost-effective BLDC drives the focus is on replacing the noise sensitive and less reliable mechanical sensors by numerical algorithms, often referred to as sensorless or self-sensing methods. The advantage of these methods is the use of current or voltage measurements which are usually available as these are required for the control of the drive or the protection of the semiconductor switches. Avoiding the mechanical position sensor yields remarkable savings in production, installation and maintenance costs. It also implies a higher power to volume ratio and improves the reliability of the drive system. Different self-sensing techniques have been developed for BLDC machines. Two algorithms are proposed in this thesis for self-sensing commutation of BLDC machines using the back-EMF samples of the BLDC machine. Simulations and experimental tests as well as mathematical analysis verify the improved performance of the proposed techniques compared to the conventional back-EMF based self-sensing commutation techniques. For a robust BLDC drive control algorithm with a wide variety of applications, load torque is as a disturbance within the control-loop. Coupling the load to the motor shaft may cause variations of the inertia and viscous friction coefficient besides the load variation. Even for a drive with known load torque characteristics there are always some unmodelled components that can affect the performance of the drive system. In self-sensing controlled drives, these disturbances are more critical due to the limitations of the self-sensing algorithms compared to drives equipped with position sensors. To compensate or reject torque disturbances, control algorithms need the information of those disturbances. Direct measurement of the load torque on the machine shaft would require another expensive and sensitive mechanical sensor to the drive system as well as introducing all of the sensor related problems to the drive. An estimation algorithm can be a good alternative. The estimated load torque information is introduced to the self-sensing BLDC drive control loop to increase the disturbance rejection properties of the speed controller. This technique is verified by running different experimental tests within different operation conditions. The electromagnetic torque in an electrical machine is determined by the stator current. When considering the dynamical behaviour, the response time of this torque on a stator voltage variation depends on the electric time constant, while the time response of the mechanical system depends on the mechanical time constant. In most cases, the time delays in the electric subsystem are negligible compared to the response time of the mechanical subsystem. For such a system a cascaded PI speed and current control loop is sufficient to have a high performance control. However, for a low inertia machine when the electrical and mechanical time constants are close to each other the cascaded control strategies fail to provide a high performance in the dynamic behavior. When two cascade controllers are used changes in the speed set-point should be applied slowly in order to avoid stability problems. To solve this, a model based predictive control algorithm is proposed in this thesis which is able to control the speed of a low inertia brushless DC machine with a high bandwidth and good disturbance rejection properties. The performance of the proposed algorithm is evaluated by simulation and verified by experimental results as well. Additionally, the improvement on the disturbance rejection properties of the proposed algorithm during the load torque variations is studied. In chapters 1 and 2 the basic operation principles of the BLDC machine drives will be introduced. A short introduction is also given about the state of the art in control of BLDC drives and self-sensing control techniques. In chapter 3, a model for BLDC machines is derived, which allows to test control algorithms and estimators using simulations. A further use of the model is in Model Based Predictive Control (MBPC) of BLDC machines where a discretised model of the BLDC machine is implemented on a computation platform such as Field Programmable Gate Arrays (FPGA) in order to predict the future states of the machine. Chapter 4 covers the theory behind the proposed self-sensing commutation methods where new methodologies to estimate the rotor speed and position from back-EMF measurements are explained. The results of the simulation and experimental tests verifies the performance of the proposed position and speed estimators. It will also be proved that using the proposed techniques improve the detection accuracy of the commutation instants. In chapter 5, the focus is on the estimation of load torque, in order to use it to improve the dynamic performance of the self-sensing BLDC machine drives. The load torque information is used within the control loop to improve the disturbance rejection properties of the speed control for the disturbances resulting from the applied load torque of the machine. Some of the machine parameters are used within speed and load torque estimators such as back-EMF constant Ke and rotor inertia J. The accuracy with which machine parameters are known is limited. Some of the machine parameters can change during operation. Therefore, the influence of parameter errors on the position, speed and load torque is examined in chapter 5. In Chapter 6 the fundamentals of Model based Predictive Control for a BLDC drive is explained, which are then applied to a BLDC drive to control the rotor speed. As the MPC algorithm is computationally demanding, some enhancements on the FPGA program is also introduced in order to reduce the required resources within the FPGA implementation. To keep the current bounded and a high speed response a specific cost function is designed to meet the requirements. later on, the proposed MPC method is combined with the proposed self-sensing algorithm and the advantages of the combined algorithms is also investigated. The effects of the MPC parameters on the speed and current control performance is also examined by simulations and experiments. Finally, in chapter 7 the main results of the research is summarized . In addition, the original contributions that is give by this work in the area of self-sensing control is highlighted. It is also shown how the presented work could be continued and expanded

The application of advanced signal processing techniques to the condition monitoring of electrical machine drive systems

Includes bibliographical references (leaves 128-129).The thesis examines the use of two time-frequency domain signal processing tools in its application to condition monitoring of electrical machine drive systems. The mathematical and signal processing tools which are explored are wavelet analysis and a non-stationary adaptive signal processing algorithm. Four specific applications are identified for the research. These applications were specifically chosen to encapsulate important issues in condition monitoring of variable speed drive systems. The main aim of the project is to highlight the need for fault detection during machine transients and to illustrate the effectiveness of incorporating and adapting these new class of algorithms to detect faults in electrical machine drive systems during non-stationary conditions

Performance comparisons of doubly-fed machines

This research project aims at evaluating a conversion system based on the emerging Brushless Doubly Fed Reluctance Machine (BDFRM) through a comparative experimental study with a traditional and well established slip-ring counterpart, the Doubly Fed Induction Machine (DFIM). One of the main objectives is to establish whether this alternative machine is worthy of industrial consideration in variable speed applications with limited speed ranges (e.g. wind turbines, pump-like drives etc.) in terms of control, reliability, efficiency and power factor performance as major criteria. Such kind of work has not been reported in the open-literature to date and represents the main contribution of the project being undertaken. A conventional and widely used parameter-independent vector control (VC) scheme has been selected for the operation of both the machines using a shaft-position sensor. The VC algorithm has been simulated and implemented in real-time on state-of-the-art eZdsp development platform based on the TMS320F28335 Digital Signal Controller (DSC). The control code has been derived from a programme written in C++ using the corresponding compiler, the Code Composer Studio (CCS). Comprehensive computer simulations have been done in Matlab/Simulink using the parameters obtained by off-line testing of the DFIM and BDFRM prototypes, which have been built in the same stator frame for comparison purposes. The simulation results have been experimentally verified on two identical test rigs where a commercial 4-quadrant cage induction machine V/f drive has been used as a prime mover or load for either the DFIM or the BDFRM subject to their operating mode. The preliminary experimental results on two small-scale prototypes have shown that the BDFRM can achieve competitive performance to the similarly rated DFIM and as such should warrant further investigation and increasing interests of both academic and industrial communities as a potential large-scale wind generator or a pump drive

High power density AC to DC conversion with reduced input current harmonics

PhD ThesisThis thesis investigates the bene ts and challenges arising from the use of minimal capacitance in AC to DC converters. The purpose of the research is to ultimately improve the power density and power factor of electrical systems connected to the grid. This is carried out in the con- text of a low cost brushless DC drive system operating from an o ine power supply. The work begins with a review of existing applications where it is prac- tical to use a limited amount of DC link capacitance. The vast majority of these have a load which is insensitive to supply power variations at twice the line frequency. Low performance motor drives are found to be the most prevalent, with the inertia of the rotor mitigating the e ect of torque ripple. Further research is carried out on active power factor cor- rection techniques suitable for this application, leading to the conclusion that no appropriate systems exist. A power supply is developed to enable a 24V, 200W brushless motor drive to operate from the mains. The system runs successfully using only 1µF of DC link capacitance, which causes the motor supply volt- age to have 100% ripple. It is noted that whilst this drastically reduces the low frequency input current harmonics, those occurring at the load switching frequency are greatly increased. To combat this, a novel active power factor correction system is proposed using a notch lter to detect the input current error. The common problem of voltage feedback ripple is avoided by eliminating the voltage control loop altogether. The main limitations are identi ed as a high sensitivity to load step changes and variations in line frequency. Despite this, a high power factor is maintained in all operating conditions, as well as compliance with the relevant harmonic standards.Dyson Technology Ltd and Newcastle Univer- sit

High Performance Switched Reluctance Drives

PhD ThesisThe fully-pitched winding arrangement is one of the most radical changes in the design of doubly-salient reluctance motors in recent times. By replacing conventional shortpitched windings with fully-pitched windings, the resulting machine has a strong and position dependant mutual coupling between phases. The major torque producing mechanism is due to changes in mutual inductance with rotor position. This enables the windings to be better utilised, and with correct selection of excitation all phases can contribute useful torque all of the time. The increased winding utilisation requires a lower MMF per phase in comparison with a short-pitch wound machine with a single phase excited. Given a suitable winding configuration and machine dimensions, the copper losses for a given torque can be significantly lower than an equivalent conventional switched reluctance machine. Operation of a three phase fully-pitched winding switched reluctance machine has been studied theoretically, in simulation and experimentally. The experimental drive comprises of a D132 frame 12:8 machine, IGBT power converter and DSP controller. Operation with unipolar phase currents has been investigated over a wide speed range and performance compared with a conventional switched reluctance machine. Bipolar operation with several different excitation patterns has been investigated. Unipolar operation gives the largest torque/speed envelope with a simple controller, although bipolar modes can equal this with a more complex controller. Results show that for equal RMS phase current the average torque produced by four different modes of excitation are approximately equal. However, there is a large difference in the torque ripple and acoustic noise performance of each mode. Current control in switched reluctance machines is complicated by the non-linear nature of the load. By controlling flux-linkage rather than current a linear load model can be used. A discrete time 'dead-beat' flux-linkage controller has been implemented which gives superior phase current control performance to other types of controller with the same sample interval. A new method of constant torque operation based on 'flux ramps' has been proposed. This method gives predictable performance and enables constant torque operation over a wide speed range. A Genetic Algorithm has been shown to be very effective when applied to the problem of optimising the 'flux ramps' for minimum torque ripple. A speed controller has been implemented which makes use of the Genetic Algorithm optimised flux ramps to give smooth torque over a wide speed range.Royal Societ