Optimal maintenance of multi-component systems: a review

In this article we give an overview of the literature on multi-component maintenance optimization. We focus on work appearing since the 1991 survey "A survey of maintenance models for multi-unit systems" by Cho and Parlar. This paper builds forth on the review article by Dekker et al. (1996), which focusses on economic dependence, and the survey of maintenance policies by Wang (2002), in which some group maintenance and some opportunistic maintenance policies are considered. Our classification scheme is primarily based on the dependence between components (stochastic, structural or economic). Next, we also classify the papers on the basis of the planning aspect (short-term vs long-term), the grouping of maintenance activities (either grouping preventive or corrective maintenance, or opportunistic grouping) and the optimization approach used (heuristic, policy classes or exact algorithms). Finally, we pay attention to the applications of the models.literature review;economic dependence;failure interaction;maintenance policies;grouping maintenance;multi-component systems;opportunistic maintenance;maintencance optimization;structural dependence

Abridged Petri Nets

A new graphical framework, Abridged Petri Nets (APNs) is introduced for bottom-up modeling of complex stochastic systems. APNs are similar to Stochastic Petri Nets (SPNs) in as much as they both rely on component-based representation of system state space, in contrast to Markov chains that explicitly model the states of an entire system. In both frameworks, so-called tokens (denoted as small circles) represent individual entities comprising the system; however, SPN graphs contain two distinct types of nodes (called places and transitions) with transitions serving the purpose of routing tokens among places. As a result, a pair of place nodes in SPNs can be linked to each other only via a transient stop, a transition node. In contrast, APN graphs link place nodes directly by arcs (transitions), similar to state space diagrams for Markov chains, and separate transition nodes are not needed. Tokens in APN are distinct and have labels that can assume both discrete values ("colors") and continuous values ("ages"), both of which can change during simulation. Component interactions are modeled in APNs using triggers, which are either inhibitors or enablers (the inhibitors' opposites). Hierarchical construction of APNs rely on using stacks (layers) of submodels with automatically matching color policies. As a result, APNs provide at least the same modeling power as SPNs, but, as demonstrated by means of several examples, the resulting models are often more compact and transparent, therefore facilitating more efficient performance evaluation of complex systems.Comment: 17 figure

The safety case and the lessons learned for the reliability and maintainability case

This paper examine the safety case and the lessons learned for the reliability and maintainability case

Joint maintenance-inventory optimisation of parallel production systems

We model a joint inspection and spare parts inventory policy for maintaining machines in a parallel system, where simultaneous downtime seriously impacts upon production performance and has a significant financial consequence. This dependency between system components means that analysis of realistic maintenance models is intractable. Therefore we use simulation and a numerical optimisation tool to study the cost-optimality of several policies. Inspection maintenance is modelled using the delay-time concept. Critical spare parts replenishment is considered using several variants of a periodic review policy. In particular, our results indicate that the cost-optimal policy is characterised by equal frequencies of inspection and replenishment, and delivery of spare parts that coincides with maintenance intervention. In general, our model provides a framework for studying the interaction of spare parts ordering with maintenance scheduling. The sensitivity analysis that we present offers insights for the effective management of such parallel systems, not only in a paper-making plant, which motivates our modelling development, but also in other manufacturing contexts

A Condition-Based Maintenance Model for Assets with Accelerated Deterioration Due to Fault Propagation

Complex industrial assets such as power transformers are subject to accelerated deterioration when one of its constituent component malfunctions, affecting the condition of other components, which is a phenomenon called fault propagation. In this paper, we present a novel approach for optimizing condition-based maintenance policies for such assets by modelling their deterioration as a multiple dependent deterioration path process. The aim of the policy is to replace the malfunctioned component and mitigate accelerated deterioration at minimal impact to the business. The maintenance model provides guidance on determining inspection and maintenance strategies to optimize asset availability and operational cost.This is the author accepted manuscript. The final version is available from IEEE via http://dx.doi.org/10.1109/TR.2015.243913

Optimal maintenance of multi-component systems: a review

In this article we give an overview of the literature on multi-component maintenance optimization. We focus on work appearing since the 1991 survey "A survey of maintenance models for multi-unit systems" by Cho and Parlar. This paper builds forth on the review article by Dekker et al. (1996), which focusses on economic dependence, and the survey of maintenance policies by Wang (2002), in which some group maintenance and some opportunistic maintenance policies are considered. Our classification scheme is primarily based on the dependence between components (stochastic, structural or economic). Next, we also classify the papers on the basis of the planning aspect (short-term vs long-term), the grouping of maintenance activities (either grouping preventive or corrective maintenance, or opportunistic grouping) and the optimization approach used (heuristic, policy classes or exact algorithms). Finally, we pay attention to the applications of the models

Mariner IV Mission to Mars. Part I

This technical report is a series of individual papers documenting the Mariner-Mars project from its beginning in 1962 following the successful Mariner-Venus mission. Part I is pre-encounter data. It includes papers on the design, development, and testing of Mariner IV, as well as papers detailing methods of maintaining communication with and obtaining data from the spacecraft during flight, and expected results during encounter with Mars. Part 11, post-encounter data, to be published later, will consist of documentation of the events taking place during Mariner IV's encounter with Mars and thereafter. The Mariner-Mars mission, the culmination of an era of spacecraft development, has contributed much new technology to be used in future projects

Early evaluation of security functionality in software projects - some experience on using the common criteria in a quality management process

This paper documents the experiences of assurance evaluation during the early stage of a large software development project. This project researches, contracts and integrates privacy-respecting software to business environments. While assurance evaluation with ISO 15408 Common Criteria (CC) within the certification schemes is done after a system has been completed, our approach executes evaluation during the early phases of the software life cycle. The promise is to increase quality and to reduce testing and fault removal costs for later phases of the development process. First results from the still-ongoing project suggests that the Common Criteria can define a framework for assurance evaluation in ongoing development projects.Dieses Papier dokumentiert den Versuch, mittels der Common Criteria nach ISO 15408 bereits während der Erstellung eines Softwaresystems dessen Sicherheitseigenschaften zu überprüfen. Dies geschieht im Gegensatz zur üblichen Post-Entwicklungs-Evaluation

Creep monitoring using permanently installed potential drop sensors

Creep is the primary life limiting mechanism of static high temperature, high pressure power station components. Creep state evaluation is currently achieved by surface inspection of microstructure during infrequent outages; a methodology which is laborious, time consuming and considered inadequate. The objective of this work is to develop a monitoring technique that is capable of on-load creep damage monitoring. A continuous update of component integrity will enable better informed, targeted inspections and outage maintenance providing increased power generation availability. A low-frequency, permanently installed potential drop system has been previously developed and will be the focus of this thesis. The use of a quasi-DC inspection frequency suppresses the influence of the electromagnetic skin effect that would otherwise undermine the stability of the measurement in the ferromagnetic materials of interest; the use of even low frequency measurements allows phase sensitive detection and greatly enhanced noise performance. By permanently installing the electrodes to the surface of the component the resistance measurement is sensitive to strain. A resistance - strain inversion is derived and validated experimentally; the use of the potential drop sensor as a robust, high temperature strain gauge is therefore demonstrated. The strain rate of a component is known to be an expression of the creep state of the component. This concept was adopted to develop an interpretive framework for inferring the creep state of a component. It is possible to monitor the accumulation of creep damage through the symptomatic relative increase in strain rate. By taking the ratio of two orthogonal strain measurements, instability and drift common to both measurements can be effectively eliminated; an important attribute considering the necessity to monitor very low strain rates over decades in time in a harsh environment. A preliminary study of using the potential drop technique for monitoring creep damage at a weld has been conducted. Welds provide a site for preferential creep damage accumulation and therefore will frequently be the life limiting feature of power station components. The potential drop technique will be sensitive to both the localised strain that is understood to act as precursor to creep damage at a weld and also the initiation and growth of a crack. Through the course of this project, two site trials have been conducted in power stations. A measurement system and high temperature hardware that is suitable for the power station environment has been developed. The focus of this thesis is the effective transfer of the technique to industry; the realisation of this is detailed in the final chapter.Open Acces