A Review of Kernel Methods for Feature Extraction in Nonlinear Process Monitoring

Kernel methods are a class of learning machines for the fast recognition of nonlinear patterns in any data set. In this paper, the applications of kernel methods for feature extraction in industrial process monitoring are systematically reviewed. First, we describe the reasons for using kernel methods and contextualize them among other machine learning tools. Second, by reviewing a total of 230 papers, this work has identified 12 major issues surrounding the use of kernel methods for nonlinear feature extraction. Each issue was discussed as to why they are important and how they were addressed through the years by many researchers. We also present a breakdown of the commonly used kernel functions, parameter selection routes, and case studies. Lastly, this review provides an outlook into the future of kernel-based process monitoring, which can hopefully instigate more advanced yet practical solutions in the process industries

On extending process monitoring and diagnosis to the electrical and mechanical utilities: an advanced signal analysis approach

This thesis is concerned with extending process monitoring and diagnosis to electrical and mechanical utilities. The motivation is that the reliability, safety and energy efficiency of industrial processes increasingly depend on the condition of the electrical supply and the electrical and mechanical equipment in the process. To enable the integration of electrical and mechanical measurements in the analysis of process disturbances, this thesis develops four new signal analysis methods for transient disturbances, and for measurements with different sampling rates. Transient disturbances are considered because the electrical utility is mostly affected by events of a transient nature. Different sampling rates are considered because process measurements are commonly sampled at intervals in the order of seconds, while electrical and mechanical measurements are commonly sampled with millisecond intervals. Three of the methods detect transient disturbances. Each method progressively improves or extends the applicability of the previous method. Specifically, the first detection method does univariate analysis, the second method extends the analysis to a multivariate data set, and the third method extends the multivariate analysis to measurements with different sampling rates. The fourth method developed removes the transient disturbances from the time series of oscillatory measurements. The motivation is that the analysis of oscillatory disturbances can be affected by transient disturbances. The methods were developed and tested on experimental and industrial data sets obtained during industrial placements with ABB Corporate Research Center, Kraków, Poland and ABB Oil, Gas and Petrochemicals, Oslo, Norway. The concluding chapters of the thesis discuss the merits and limitations of each method, and present three directions for future research. The ideas should contribute further to the extension of process monitoring and diagnosis to the electrical and mechanical utilities. The ideas are exemplified on the case studies and shown to be promising directions for future research.Open Acces

Intelligent Condition Monitoring of Industrial Plants: An Overview of Methodologies and Uncertainty Management Strategies

Condition monitoring plays a significant role in the safety and reliability of modern industrial systems. Artificial intelligence (AI) approaches are gaining attention from academia and industry as a growing subject in industrial applications and as a powerful way of identifying faults. This paper provides an overview of intelligent condition monitoring and fault detection and diagnosis methods for industrial plants with a focus on the open-source benchmark Tennessee Eastman Process (TEP). In this survey, the most popular and state-of-the-art deep learning (DL) and machine learning (ML) algorithms for industrial plant condition monitoring, fault detection, and diagnosis are summarized and the advantages and disadvantages of each algorithm are studied. Challenges like imbalanced data, unlabelled samples and how deep learning models can handle them are also covered. Finally, a comparison of the accuracies and specifications of different algorithms utilizing the Tennessee Eastman Process (TEP) is conducted. This research will be beneficial for both researchers who are new to the field and experts, as it covers the literature on condition monitoring and state-of-the-art methods alongside the challenges and possible solutions to them

Sensors Fault Diagnosis Trends and Applications

Fault diagnosis has always been a concern for industry. In general, diagnosis in complex systems requires the acquisition of information from sensors and the processing and extracting of required features for the classification or identification of faults. Therefore, fault diagnosis of sensors is clearly important as faulty information from a sensor may lead to misleading conclusions about the whole system. As engineering systems grow in size and complexity, it becomes more and more important to diagnose faulty behavior before it can lead to total failure. In the light of above issues, this book is dedicated to trends and applications in modern-sensor fault diagnosis

Design of a Multi-Agent System for Process Monitoring and Supervision

New process monitoring and control strategies are developing every day together with process automation strategies to satisfy the needs of diverse industries. New automation systems are being developed with more capabilities for safety and reliability issues. Fault detection and diagnosis, and process monitoring and supervision are some of the new and promising growth areas in process control. With the help of the development of powerful computer systems, the extensive amount of process data from all over the plant can be put to use in an efficient manner by storing and manipulation. With this development, data-driven process monitoring approaches had the chance to emerge compared to model-based process monitoring approaches, where the quantitative model is known as a priori knowledge. Therefore, the objective of this research is to layout the basis for designing and implementing a multi-agent system for process monitoring and supervision. The agent-based programming approach adopted in our research provides a number of advantages, such as, flexibility, adaptation and ease of use. In its current status, the designed multi-agent system architecture has the three different functionalities ready for use for process monitoring and supervision. It allows: a) easy manipulation and preprocessing of plant data both for training and online application; b) detection of process faults; and c) diagnosis of the source of the fault. In addition, a number of alternative data driven techniques were implemented to perform monitoring and supervision tasks: Principal Component Analysis (PCA), Fisher Discriminant Analysis (FDA), and Self-Organizing Maps (SOM). The process system designed in this research project is generic in the sense that it can be used for multiple applications. The process monitoring system is successfully tested with Tennessee Eastman Process application. Fault detection rates and fault diagnosis rates are compared amongst PCA, FDA, and SOM for different faults using the proposed framework

prognostic health management of production systems new proposed approach and experimental evidences

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Advances in Condition Monitoring, Optimization and Control for Complex Industrial Processes

The book documents 25 papers collected from the Special Issue “Advances in Condition Monitoring, Optimization and Control for Complex Industrial Processes”, highlighting recent research trends in complex industrial processes. The book aims to stimulate the research field and be of benefit to readers from both academic institutes and industrial sectors

Monitoring and Control Framework for Advanced Power Plant Systems Using Artificial Intelligence Techniques

This dissertation presents the design, development, and simulation testing of a monitoring and control framework for dynamic systems using artificial intelligence techniques. A comprehensive monitoring and control system capable of detecting, identifying, evaluating, and accommodating various subsystem failures and upset conditions is presented. The system is developed by synergistically merging concepts inspired from the biological immune system with evolutionary optimization algorithms and adaptive control techniques.;The proposed methodology provides the tools for addressing the complexity and multi-dimensionality of the modern power plants in a comprehensive and integrated manner that classical approaches cannot achieve. Current approaches typically address abnormal condition (AC) detection of isolated subsystems of low complexity, affected by specific AC involving few features with limited identification capability. They do not attempt AC evaluation and mostly rely on control system robustness for accommodation. Addressing the problem of power plant monitoring and control under AC at this level of completeness has not yet been attempted.;Within the proposed framework, a novel algorithm, namely the partition of the universe, was developed for building the artificial immune system self. As compared to the clustering approach, the proposed approach is less computationally intensive and facilitates the use of full-dimensional self for system AC detection, identification, and evaluation. The approach is implemented in conjunction with a modified and improved dendritic cell algorithm. It allows for identifying the failed subsystems without previous training and is extended to address the AC evaluation using a novel approach.;The adaptive control laws are designed to augment the performance and robustness of baseline control laws under normal and abnormal operating conditions. Artificial neural network-based and artificial immune system-based approaches are developed and investigated for an advanced power plant through numerical simulation.;This dissertation also presents the development of an interactive computational environment for the optimization of power plant control system using evolutionary techniques with immunity-inspired enhancements. Several algorithms mimicking mechanisms of the immune system of superior organisms, such as cloning, affinity-based selection, seeding, and vaccination are used. These algorithms are expected to enhance the computational effectiveness, improve convergence, and be more efficient in handling multiple local extrema, through an adequate balance between exploration and exploitation.;The monitoring and control framework formulated in this dissertation applies to a wide range of technical problems. The proposed methodology is demonstrated with promising results using a high validity DynsimRTM model of the acid gas removal unit that is part of the integrated gasification combined cycle power plant available at West Virginia University AVESTAR Center. The obtained results show that the proposed system is an efficient and valuable technique to be applied to a real world application. The implementation of this methodology can potentially have significant impacts on the operational safety of many complex systems