RESEARCH TOWARDS THE DESIGN OF A NOVEL SMART FLUID DAMPER USING A MCKIBBEN ACTUATOR

Vibration reducing performance of many mechanical systems, decreasing the quality of manufactured products, producing noise, generating fatigue in mechanical components, and producing an uncomfortable environment for human bodies. Vibration control is categorized as: active, passive, or semi-active, based on the power consumption of the control system and feedback or feed forward based on whether sensing is used to control vibration. Semi-active vibration control is the most attractive method; one method of semi-active vibration control could be designed by using smart fluid. Smart fluids are able to modify their effective viscosity in response to an external stimulus such as a magnetic field. This unique characteristic can be utilised to build semi-active dampers for a wide variety of vibration control systems. Previous work has studied the application of smart fluids in semi-active dampers, where the kinetic energy of a vibrating structure can be dissipated in a controllable fashion. A McKibben actuator is a device that consists of a rubber tube surrounded by braided fibre material. It has different advantages over a piston/cylinder actuator such as: a high power to weight ratio, low weight and less cost. Recently McKibben actuator has appeared in some semi-active vibration control devise. This report investigates the possibility of designing a Magnetorheological MR damper that seeks to reduce the friction in the device by integrating it with a McKibben actuator. In this thesis the concept of both smart fluid and McKibben actuator have been reviewed in depth, and methods of modelling and previous applications of devices made using these materials are also presented. The experimental part of the research includes: designing and modelling a McKibben actuator (using water) under static loads, and validating the model experimentally. The research ends by presenting conclusions and future work

Investigation of actuators with smart links

Principal schemes of actuators with smart links have been designed. Equations are presented for describing motion of a pneumatic actuator with viscous magnetorheological liquid and the vibration actuator with a smart link with shape memory. Amplitude-frequency characteristics of the vibration actuator and the pressure developed by the magnetorheological liquid vane have been determined. Application areas of the devices are propose

Conception et validation expérimentale d’un gant haptique alimenté par des actionneurs magnétorhéologiques pour la manipulation d’objets dans un environnement virtuel

En réalité virtuelle (VR), les systèmes haptiques sont en mesure de fournir un retour de force à l’utilisateur pour des applications de jeux et d’entrainement (simulation). Les interfaces haptiques pour la main sont limitées par les technologies d’actionnement d’aujourd’hui. En effet, la vaste majorité des systèmes robotiques est actionnée par des moteurs DC couplés à un ratio de démultiplication (« gearbox »). Ces systèmes font face à un compromis inévitable entre la densité de couple et la réponse dynamique. De récentes recherches ont démontrées que les embrayages magnétorhéologiques (MR) couplées à une source de puissance (ex : moteur DC) sont une alternative prometteuse pour l’obtention d’une haute réponse dynamique à un coût moindre. Jusqu’à présent, la technologie MR n’a pas été démontrée pour des systèmes robotiques ayant de multiple (6 et +) degrés-de-liberté (ddls). Ce mémoire a pour but d’étudier le potentiel de la technologie des embrayages MR pour des applications d’interfaces haptiques VR pour la main. D’abord, les requis de conception sont établis par la littérature. Ensuite, un système haptique complet permettant aux utilisateurs de manipuler des objets virtuels a été développé basé sur un actionnement à tendons alimentés par des embrayages MR (« tendon-driven manipulator powered by MR actuators », TDM-MR). Ce système haptique utilise un actionnent à configuration semi-distribuée qui permet à deux moteurs DC, couplés à un ratio de démultiplication, de fournir la puissance nécessaire pour alimenter 10 embrayages MR actionnant 7 ddls. Ce système haptique a d’ailleurs été testé expérimentalement. Les résultats démontrent d’excellentes réponses dynamiques, de hautes forces générées et une tolérance aux impacts. Pour finir, un jeu VR consistant à démonter la performance du prototype auprès de 10 utilisateurs a été développé et très bien reçu par ceux-ci

Magneto-Rheological Actuators for Human-Safe Robots: Modeling, Control, and Implementation

In recent years, research on physical human-robot interaction has received considerable attention. Research on this subject has led to the study of new control and actuation mechanisms for robots in order to achieve intrinsic safety. Naturally, intrinsic safety is only achievable in kinematic structures that exhibit low output impedance. Existing solutions for reducing impedance are commonly obtained at the expense of reduced performance, or significant increase in mechanical complexity. Achieving high performance while guaranteeing safety seems to be a challenging goal that necessitates new actuation technologies in future generations of human-safe robots. In this study, a novel two degrees-of-freedom safe manipulator is presented. The manipulator uses magneto-rheological fluid-based actuators. Magneto-rheological actuators offer low inertia-to-torque and mass-to-torque ratios which support their applications in human-friendly actuation. As a key element in the design of the manipulator, bi-directional actuation is attained by antagonistically coupling MR actuators at the joints. Antagonistically coupled MR actuators at the joints allow using a single motor to drive multiple joints. The motor is located at the base of the manipulator in order to further reduce the overall weight of the robot. Due to the unique characteristic of MR actuators, intrinsically safe actuation is achieved without compromising high quality actuation. Despite these advantages, modeling and control of MR actuators present some challenges. The antagonistic configuration of MR actuators may result in limit cycles in some cases when the actuator operates in the position control loop. To study the possibility of limit cycles, describing function method is employed to obtain the conditions under which limit cycles may occur in the operation of the system. Moreover, a connection between the amplitude and the frequency of the potential limit cycles and the system parameters is established to provide an insight into the design of the actuator as well as the controller. MR actuators require magnetic fields to control their output torques. The application of magnetic field however introduces hysteresis in the behaviors of MR actuators. To this effect, an adaptive model is developed to estimate the hysteretic behavior of the actuator. The effectiveness of the model is evaluated by comparing its results with those obtained using the Preisach model. These results are then extended to an adaptive control scheme in order to compensate for the effect of hysteresis. In both modeling and control, stability of proposed schemes are evaluated using Lyapunov method, and the effectiveness of the proposed methods are validated with experimental results

A Review on the Magnetorheological Fluid, Damper and Its Applications for Seismic Mitigation

Magnetorheological (MR) fluids and dampers have wide advances as smart materials because of its unique properties, notably, viscosity increases in the presence when magnetic field applied MR Fluids composed of three key components, including carrier fluid, surfactants and metal particles. The major applications of MR Fluids are in brakes, dampers, journal bearings, fluid clutches, pneumatic artificial muscles, aerospace etc. where electrical energy is converted to mechanical energy (Damping Force) in a controlled manner. Within a few milliseconds the fluid converts from liquid to semi solid state. Over the years, researchers were concerned on the ways to enhance the modelling precision. Though the proposed Dynamic models of MR Dampers represent displacement and force behaviour. In this review paper, the advances of MR Fluids, MR Damper, Damper Models, Energy harvesting and their applications for seismic resistance of structures are briefly discussed in the present study

Conception et évaluation d'actionneurs à embrayages magnétorhéologiques pour la robotique collaborative

La robotique collaborative se démarque de la robotique industrielle par sa sécurité dans le but de travailler en collaboration avec les humains. Toutefois, la majorité des robots collaboratifs sériels reposent sur un actionnement à haut ratio de réduction, ce qui augmente considérablement la masse reflétée à l’effecteur du robot, et donc, nuit à la sécurité. Pour pallier cette masse reflétée et maintenir un seuil minimal de sécurité, les vitesses d’opération sont abaissées, nuisant ainsi directement à la productivité des entreprises. Afin de minimiser la masse reflétée à l’effecteur, les masses des actionneurs ainsi que leur inertie reflétée doivent être minimisés. Les embrayages à fluide magnétorhéologique (MR) maintenus en glissement continus découplent l’inertie provenant de la source de puissance, souvent un moteur et un réducteur, offrant ainsi un actionneur possédant un haut rapport couple-inertie. Toutefois, les embrayages MR, utilisés de façon antagoniste, ajoutent des composantes à l’actionneur ce qui réduit la densité de couple, et donc, augmente la masse reflétée à l’effecteur du robot. Certains actionneurs MR [1–3] ont été développés, mais leur basse densité de couple contrebalance leur faible inertie lorsqu’utilisés comme actionneurs aux articulations de robots collaboratifs sériels. Cette constatation a mené à ma question de recherche : Comment profiter de la faible inertie des actionneurs MR pour maximiser les performances dynamiques des robots collaboratifs sériels? L’objectif de ce projet de recherche vise donc à étudier le potentiel des embrayages MR en robotique collaborative. Pour ce faire, deux architectures MR sont développées et testées expérimentalement. La première architecture consiste en une articulation robotisée modulaire comportant des embrayages MR en glissement continu et possédant un rapport couple/masse et une taille équivalente à l’actionneur d’Universal Robots (UR) de couple égal, mais possédant un rapport couple/inertie 150 fois supérieur. À l’intérieur de l’articulation, deux chaines de puissance (2 moteurs et 2 embrayages MR) indépendantes se rejoignent à la sortie du joint offrant ainsi une redondance et augmentant la densité de couple comparativement à une architecture standard (1 moteur pour 2 embrayages MR). La deuxième architecture étudiée consiste en un actionnement délocalisé du robot où les embrayages MR sont situés à la base du robot et une transmission hydrostatique à membranes déroulantes achemine la puissance aux articulations. Cette architecture a été testée expérimentalement dans un contexte de bras robotisé surnuméraire. Contrairement à l’articulation MR, cette architecture n’offre pas une modularité habituellement recherchée en robotique sérielle, mais offre la possibilité de réduire l’inertie de la structure avec la délocalisation de l’actionnement. Finalement, les deux architectures développées ont été comparées à une architecture standard (haut ratio avec réducteur harmonique) afin de situer le potentiel du MR en robotique collaborative. Cette analyse théorique a démontré que pour un robot collaboratif sériel à 6 degrés de liberté, les architectures MR ont le potentiel d’accélérer 6 et 3 fois plus (respectivement) que le robot standard d’UR, composé d’actionneurs à hauts ratios

Robotic Actuation and Control with Programmable, Field-Activated Material Systems

This dissertation presents novel, field-activated smart material systems for the actuation and control of autonomous robots. Smart materials, a type of material whose properties can be changed with an external stimuli, represent a promising direction to expand upon existing robotic control and actuation methods, particularly in the sub-fields of soft robotics and robotic grasping. Specifically, this work makes the following contributions: i) a literature review that synthesizes recent work on field-activated smart materials and their use in soft robotics; ii) an electrorheological fluid (ERF) valve to control soft actuators; iii) magnetic elastomers (MEs) to increase the grip strength of soft grippers; and iv) a low-power method for torque transmission enabled by magnetorheological fluid (MRF) and electropermanent magnet arrays. After the introduction, this dissertation presents a comprehensive literature review paper (Chapter 2) regarding the use of field-activated materials in soft robotics, with an emphasis on magnetic elastomers. The second paper (Chapter 3) describes the development of a 3D-printed pressure valve intended to leverage the pressuring-holding properties of ERF when under the influence of a high voltage field to actuate soft actuators. The third paper (Chapter 4) demonstrates how magnetic elastomers and magnetic fields can enhance soft robotic grip strength and versatility. The fourth paper (Chapter 5) models, fabricates, and characterizes a MRF-containing clutch device able to rapidly and reversibly module the amount of torque transmitted from an input shaft to an output by leveraging low-power electropermanent magnet arrays. Each work focuses on a field-activated smart material to perform a specific robotic function, with particular emphasis given to compliant mechanisms and soft robotics, as well as to reducing cost and improving ease of fabrication with the use of modern fabrication techniques. In these described papers, field-activated materials are first modeled and then deployed in functional prototypes, and their robotic utility is described in detail after extensive experimental characterization

Advances on mechanical designs for assistive ankle-foot orthoses

Assistive ankle-foot orthoses (AFOs) are powerful solutions to assist or rehabilitate gait on humans. Existing assistive AFO technologies include passive, quasi-passive, and active principles to provide assistance to the users, and their mechanical configuration and control depend on the eventual support they aim for within the gait pattern. In this research we analyze the state-of-the-art of assistive AFOs and classify the different approaches into clusters, describing their basis and working principles. Additionally, we reviewed the purpose and experimental validation of the devices, providing the reader with a better view of the technology readiness level. Finally, the reviewed designs, limitations, and future steps in the field are summarized and discussed.Comment: Figures appear at the end. Article submitted to Frontiers in Bioengineering and Biotechnology (currently under review

Development of force feedback device for hands using air-jet mechanism

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Comparative study of actuation systems for portable upper limb exoskeletons.

During the last two decades, a large variety of upper limb exoskeletons have been developed. Out of these, majority are platform based systems which might be the reason for not being widely adopted for post-stroke rehabilitation. Despite the potential benefits of platform-based exoskeletons as being rugged and reliable, stroke patients prefer to have a portable and user-friendly device that they can take home. However, the types of actuator as well as the actuation mechanism used in the exoskeleton are the inhibiting factors why portable exoskeletons are mostly non-existent for patient use. This paper presents a quantitative analysis of the actuation systems available for developing portable upper arm exoskeletons with their specifications. Finally, it has been concluded from this research that there are not many stand-alone arm exoskeletons which can provide all forms of rehabilitation, therefore, a generic solution has been proposed as the rehabilitation strategy to get best out of the portable arm exoskeletons