Fault detection and diagnosis of a plastic film extrusion process

This paper presents a new approach to the design of a model-based fault detection and diagnosis system for application to a plastic film extrusion process. The design constructs a residual generator via parity relations. A multi-objective optimisation problem must be solved in order for the residual to be sensitive to faults but insensitive to disturbances and modelling errors. In this paper, we exploit a genetic algorithm for solving this multi-objective optimisation problem and the resulting fault detection and diagnosis system is applied to a first-principles model of a plastic film extrusion process. Simulation results demonstrate that various types of faults can be detected and diagnosed successfully

Implementation of a model based fault detection and diagnosis for actuation faults of the Space Shuttle main engine

In a previous study, Guo, Merrill and Duyar, 1990, reported a conceptual development of a fault detection and diagnosis system for actuation faults of the space shuttle main engine. This study, which is a continuation of the previous work, implements the developed fault detection and diagnosis scheme for the real time actuation fault diagnosis of the space shuttle main engine. The scheme will be used as an integral part of an intelligent control system demonstration experiment at NASA Lewis. The diagnosis system utilizes a model based method with real time identification and hypothesis testing for actuation, sensor, and performance degradation faults

Fault Detection and Diagnosis in Air Conditioners and Refrigerators

A fault detection and diagnosis (FDD) method was used to detect and diagnose faults on both a refrigerator and an air conditioner during normal cycling operation. The objective of the method is to identify a set of sensors that can detect faults reliably before they severely hinder system performance. Unlike other methods, this one depends on the accuracy of a number of small, on-line linear models, each of which is valid over a limited range of operating conditions. To detect N faults, N sensors are needed. Using M>N sensors can further reduce the risk of false positives. For both the refrigerator and air conditioner systems, about 1000 combinations of candidate sensor locations were examined. Through inspection of matrix condition numbers and each sensor's contribution to fault detection calculation, the highest quality sets of sensors were identified. The issue of detecting simultaneous multiple faults was also addressed, with varying success. Fault detection was verified using both model simulations and experimental data. The results were similar, although in practice only one of the two would probably be used. Both load-type faults (such as door gasket leaks) and system faults were simulated on the refrigerator. It was found that system faults were generally more easily detectable than load faults. Refrigerator experiments were performed on a typical household refrigerator because it was readily available in a laboratory, but the results of this project may be more immediately useful on larger commercial, industrial or transport refrigeration systems. Air conditioner experiments were performed on a 3-ton split system. Again, the economic benefits of this type of fault detection scheme may also be more feasible for larger field-assembled systems.Air Conditioning and Refrigeration Project 8

Fault detection and diagnosis based on extensions of PCA

The paper presents two approaches for fault detection and discrimination based on principal component analysis (PCA). The first approach proposes the concept of y-indices through a transposed formulation of the data matrices utilized in traditional PCA. Residual errors (REs) and faulty sensor identification indices (FSIIs) are introduced in the second approach, where REs are generated from the residual sub-space of PCA, and FSIIs are introduced to classify sensor- or component-faults. Through field data from gas turbines during commissioning, it is shown that in-operation sensor faults can be detected, and sensor- and component-faults can be discriminated through the proposed methods. The techniques are generic, and will find use in many military systems with complex, safety critical control and sensor arrangements

Time-efficient fault detection and diagnosis system for analog circuits

Time-efficient fault analysis and diagnosis of analog circuits are the most important prerequisites to achieve online health monitoring of electronic equipments, which are involving continuing challenges of ultra-large-scale integration, component tolerance, limited test points but multiple faults. This work reports an FPGA (field programmable gate array)-based analog fault diagnostic system by applying two-dimensional information fusion, two-port network analysis and interval math theory. The proposed system has three advantages over traditional ones. First, it possesses high processing speed and smart circuit size as the embedded algorithms execute parallel on FPGA. Second, the hardware structure has a good compatibility with other diagnostic algorithms. Third, the equipped Ethernet interface enhances its flexibility for remote monitoring and controlling. The experimental results obtained from two realistic example circuits indicate that the proposed methodology had yielded competitive performance in both diagnosis accuracy and time-effectiveness, with about 96% accuracy while within 60 ms computational time.Peer reviewedFinal Published versio

Aluminium Process Fault Detection and Diagnosis

The challenges in developing a fault detection and diagnosis system for industrial applications are not inconsiderable, particularly complex materials processing operations such as aluminium smelting. However, the organizing into groups of the various fault detection and diagnostic systems of the aluminium smelting process can assist in the identification of the key elements of an effective monitoring system. This paper reviews aluminium process fault detection and diagnosis systems and proposes a taxonomy that includes four key elements: knowledge, techniques, usage frequency, and results presentation. Each element is explained together with examples of existing systems. A fault detection and diagnosis system developed based on the proposed taxonomy is demonstrated using aluminium smelting data. A potential new strategy for improving fault diagnosis is discussed based on the ability of the new technology, augmented reality, to augment operators’ view of an industrial plant, so that it permits a situation-oriented action in real working environments

Algorithms for Fault Detection and Diagnosis

Due to the increasing demand for security and reliability in manufacturing and mechatronic systems, early detection and diagnosis of faults are key points to reduce economic losses caused by unscheduled maintenance and downtimes, to increase safety, to prevent the endangerment of human beings involved in the process operations and to improve reliability and availability of autonomous systems. The development of algorithms for health monitoring and fault and anomaly detection, capable of the early detection, isolation, or even prediction of technical component malfunctioning, is becoming more and more crucial in this context. This Special Issue is devoted to new research efforts and results concerning recent advances and challenges in the application of “Algorithms for Fault Detection and Diagnosis”, articulated over a wide range of sectors. The aim is to provide a collection of some of the current state-of-the-art algorithms within this context, together with new advanced theoretical solutions

Fault Detections and Diagnosis of Electrical/ Electronic Appliances Training Requirement of Technical Colleges as a Tool for Empowering Electrical Engineering Trade Students in Nigeria

The major purpose of the study was to investigate the fault detection and diagnosis training requirement of technical colleges as a tool for empowering electrical/electronics trade students. Two research Questions were answered. The study adopted a descriptive survey design. The population for the study was ninety two (92) comprised of all sixty six (66) electrical /electronics technical college teachers in Oyo and Ogun states and 24 electrical/electronics technologists which were sampled in the two states using purposive sampling techniques. The internal consistency of the instrument was ascertained using Cronbach Alpha method and reliability coefficient obtained for the instrument was 0.89. Structured questionnaire containing 153 items was designed and used for data collection. Mean and standard deviation were used to analyze research questions. The findings of the study revealed that ability to detect faulty components, ability to diagnose appliances components, ability to work with multiple technologies and keep up to date with new technologies are required for the training electrical/electronics students on fault detection and diagnosis of electrical/ electronic appliances in Nigeria technical colleges. The findings of the study also revealed that magnifying lens, oscilloscope, personal computer, screwdrivers, drills soldering iron, fire extinguishers, and first aid box among others are the required instrument training electrical/electronics students on fault detection and diagnosis of electrical/ electronic appliances in Nigeria technical colleges. It was recommended that necessary effort should be made by stakeholders of education and curriculum development to integrate the relevant skills on fault detection and diagnosis of electrical/electronic appliances into the curriculum of electrical/electronic students of technical colleges of Nigeria. Keywords: Appliances, Fault detection and Diagnosis, Repair, Technical Colleges, Technicians and Technologists

Analog circuit fault diagnosis via FOA-LSSVM

At present, the research on fault detection and diagnosis technology is very significant to improve the reliability of the equipment, which can greatly improve the safety and efficiency of the equipment. This paper proposes a new fault detection and diagnosis means based on the FOA-LSSVM algorithm. Experimental results demonstrate that the algorithm is effective for the detection and diagnosis of analog circuit faults. In addition, the model also demonstrate good generalization ability