A design environment for synthesis of embedded fuzzy controllers on FPGAs

This paper presents a design environment for the synthesis of embedded fuzzy controllers on FPGAs. It provides a novel implementation technique that allows accelerating the exploration of the design space of fuzzy control modules, as well as a codesign flow that eases their integration into complex control systems and the joint development of hardware and software components. The set of CAD tools supporting this environment includes specific fuzzy logic design tools provided by Xfuzzy, FPGA synthesis and implementation tools from Xilinx, and modeling and simulation facilities from Matlab. As demonstrated by the analyzed design examples, the described development strategy takes advantage of flexibility and ease of configuration offered by the different tools to dramatically speed up the stages of description, synthesis, and functional verification of embedded fuzzy control system

Development of FPGA based Standalone Tunable Fuzzy Logic Controllers

Soft computing techniques differ from conventional (hard) computing, in that unlike hard computing, it is tolerant of imprecision, uncertainty, partial truth, and approximation. In effect, the role model for soft computing is the human mind and its ability to address day-to-day problems. The principal constituents of Soft Computing (SC) are Fuzzy Logic (FL), Evolutionary Computation (EC), Machine Learning (ML) and Artificial Neural Networks (ANNs). This thesis presents a generic hardware architecture for type-I and type-II standalone tunable Fuzzy Logic Controllers (FLCs) in Field Programmable Gate Array (FPGA). The designed FLC system can be remotely configured or tuned according to expert operated knowledge and deployed in different applications to replace traditional Proportional Integral Derivative (PID) controllers. This re-configurability is added as a feature to existing FLCs in literature. The FLC parameters which are needed for tuning purpose are mainly input range, output range, number of inputs, number of outputs, the parameters of the membership functions like slope and center points, and an If-Else rule base for the fuzzy inference process. Online tuning enables users to change these FLC parameters in real-time and eliminate repeated hardware programming whenever there is a need to change. Realization of these systems in real-time is difficult as the computational complexity increases exponentially with an increase in the number of inputs. Hence, the challenge lies in reducing the rule base significantly such that the inference time and the throughput time is perceivable for real-time applications. To achieve these objectives, Modified Rule Active 2 Overlap Membership Function (MRA2-OMF), Modified Rule Active 3 Overlap Membership Function (MRA3-OMF), Modified Rule Active 4 Overlap Membership Function (MRA4-OMF), and Genetic Algorithm (GA) base rule optimization methods are proposed and implemented. These methods reduce the effective rules without compromising system accuracy and improve the cycle time in terms of Fuzzy Logic Inferences Per Second (FLIPS). In the proposed system architecture, the FLC is segmented into three independent modules, fuzzifier, inference engine with rule base, and defuzzifier. Fuzzy systems employ fuzzifier to convert the real world crisp input into the fuzzy output. In type 2 fuzzy systems there are two fuzzifications happen simultaneously from upper and lower membership functions (UMF and LMF) with subtractions and divisions. Non-restoring, very high radix, and newton raphson approximation are most widely used division algorithms in hardware implementations. However, these prevalent methods have a cost of more latency. In order to overcome this problem, a successive approximation division algorithm based type 2 fuzzifier is introduced. It has been observed that successive approximation based fuzzifier computation is faster than the other type 2 fuzzifier. A hardware-software co-design is established on Virtex 5 LX110T FPGA board. The MATLAB Graphical User Interface (GUI) acquires the fuzzy (type 1 or type 2) parameters from users and a Universal Asynchronous Receiver/Transmitter (UART) is dedicated to data communication between the hardware and the fuzzy toolbox. This GUI is provided to initiate control, input, rule transfer, and then to observe the crisp output on the computer. A proposed method which can support canonical fuzzy IF-THEN rules, which includes special cases of the fuzzy rule base is included in Digital Fuzzy Logic Controller (DFLC) architecture. For this purpose, a mealy state machine is incorporated into the design. The proposed FLCs are implemented on Xilinx Virtex-5 LX110T. DFLC peripheral integration with Micro-Blaze (MB) processor through Processor Logic Bus (PLB) is established for Intellectual Property (IP) core validation. The performance of the proposed systems are compared to Fuzzy Toolbox of MATLAB. Analysis of these designs is carried out by using Hardware-In-Loop (HIL) test to control various plant models in MATLAB/Simulink environments

FPGAs in Industrial Control Applications

The aim of this paper is to review the state-of-the-art of Field Programmable Gate Array (FPGA) technologies and their contribution to industrial control applications. Authors start by addressing various research fields which can exploit the advantages of FPGAs. The features of these devices are then presented, followed by their corresponding design tools. To illustrate the benefits of using FPGAs in the case of complex control applications, a sensorless motor controller has been treated. This controller is based on the Extended Kalman Filter. Its development has been made according to a dedicated design methodology, which is also discussed. The use of FPGAs to implement artificial intelligence-based industrial controllers is then briefly reviewed. The final section presents two short case studies of Neural Network control systems designs targeting FPGAs

FPGA design methodology for industrial control systems—a review

This paper reviews the state of the art of fieldprogrammable gate array (FPGA) design methodologies with a focus on industrial control system applications. This paper starts with an overview of FPGA technology development, followed by a presentation of design methodologies, development tools and relevant CAD environments, including the use of portable hardware description languages and system level programming/design tools. They enable a holistic functional approach with the major advantage of setting up a unique modeling and evaluation environment for complete industrial electronics systems. Three main design rules are then presented. These are algorithm refinement, modularity, and systematic search for the best compromise between the control performance and the architectural constraints. An overview of contributions and limits of FPGAs is also given, followed by a short survey of FPGA-based intelligent controllers for modern industrial systems. Finally, two complete and timely case studies are presented to illustrate the benefits of an FPGA implementation when using the proposed system modeling and design methodology. These consist of the direct torque control for induction motor drives and the control of a diesel-driven synchronous stand-alone generator with the help of fuzzy logic

Hardware/software codesign of configurable fuzzy control systems

Fuzzy inference techniques are an attractive and well-established approach for solving control problems. This is mainly due to their inherent ability to obtain robust, low-cost controllers from the intuitive (and usually ambiguous or incomplete) linguistic rules used by human operators when describing the control process. This paper focuses on the hardware/software codesign of configurable fuzzy control systems. Two prototype systems implemented on general-purpose development boards are presented. In both of them, hardware components are based on specific and configurable fuzzy inference architecture whereas software tasks are supported by a microcontroller. The first prototype uses an off-the-shelf microcontroller and a low-complexity Xilinx XC4005XL field programmable gate array (FPGA). The second one is implemented as a system on programmable chip (SoPC), integrating the microcontroller together with the fuzzy hardware architecture and its interface circuits into a Xilinx Spartan2E200 FPGA.Comisión Interministerial de Ciencia y Tecnología TIC2001-1726-C02-0

Embedded electronic systems driven by run-time reconfigurable hardware

Abstract This doctoral thesis addresses the design of embedded electronic systems based on run-time reconfigurable hardware technology –available through SRAM-based FPGA/SoC devices– aimed at contributing to enhance the life quality of the human beings. This work does research on the conception of the system architecture and the reconfiguration engine that provides to the FPGA the capability of dynamic partial reconfiguration in order to synthesize, by means of hardware/software co-design, a given application partitioned in processing tasks which are multiplexed in time and space, optimizing thus its physical implementation –silicon area, processing time, complexity, flexibility, functional density, cost and power consumption– in comparison with other alternatives based on static hardware (MCU, DSP, GPU, ASSP, ASIC, etc.). The design flow of such technology is evaluated through the prototyping of several engineering applications (control systems, mathematical coprocessors, complex image processors, etc.), showing a high enough level of maturity for its exploitation in the industry.Resumen Esta tesis doctoral abarca el diseño de sistemas electrónicos embebidos basados en tecnología hardware dinámicamente reconfigurable –disponible a través de dispositivos lógicos programables SRAM FPGA/SoC– que contribuyan a la mejora de la calidad de vida de la sociedad. Se investiga la arquitectura del sistema y del motor de reconfiguración que proporcione a la FPGA la capacidad de reconfiguración dinámica parcial de sus recursos programables, con objeto de sintetizar, mediante codiseño hardware/software, una determinada aplicación particionada en tareas multiplexadas en tiempo y en espacio, optimizando así su implementación física –área de silicio, tiempo de procesado, complejidad, flexibilidad, densidad funcional, coste y potencia disipada– comparada con otras alternativas basadas en hardware estático (MCU, DSP, GPU, ASSP, ASIC, etc.). Se evalúa el flujo de diseño de dicha tecnología a través del prototipado de varias aplicaciones de ingeniería (sistemas de control, coprocesadores aritméticos, procesadores de imagen, etc.), evidenciando un nivel de madurez viable ya para su explotación en la industria.Resum Aquesta tesi doctoral està orientada al disseny de sistemes electrònics empotrats basats en tecnologia hardware dinàmicament reconfigurable –disponible mitjançant dispositius lògics programables SRAM FPGA/SoC– que contribueixin a la millora de la qualitat de vida de la societat. S’investiga l’arquitectura del sistema i del motor de reconfiguració que proporcioni a la FPGA la capacitat de reconfiguració dinàmica parcial dels seus recursos programables, amb l’objectiu de sintetitzar, mitjançant codisseny hardware/software, una determinada aplicació particionada en tasques multiplexades en temps i en espai, optimizant així la seva implementació física –àrea de silici, temps de processat, complexitat, flexibilitat, densitat funcional, cost i potència dissipada– comparada amb altres alternatives basades en hardware estàtic (MCU, DSP, GPU, ASSP, ASIC, etc.). S’evalúa el fluxe de disseny d’aquesta tecnologia a través del prototipat de varies aplicacions d’enginyeria (sistemes de control, coprocessadors aritmètics, processadors d’imatge, etc.), demostrant un nivell de maduresa viable ja per a la seva explotació a la indústria

Digital VLSI Implementation of Piecewise-Affine Controllers Based on Lattice Approach

This paper presents a small, fast, low-power consumption solution for piecewise-affine (PWA) controllers. To achieve this goal, a digital architecture for very-large-scale integration (VLSI) circuits is proposed. The implementation is based on the simplest lattice form, which eliminates the point location problem of other PWA representations and is able to provide continuous PWA controllers defined over generic partitions of the input domain. The architecture is parameterized in terms of number of inputs, outputs, signal resolution, and features of the controller to be generated. The design flows for field-programmable gate arrays and application-specific integrated circuits are detailed. Several application examples of explicit model predictive controllers (such as an adaptive cruise control and the control of a buck-boost dc-dc converter) are included to illustrate the performance of the VLSI solution obtained with the proposed lattice-based architecture

Digital VLSI Implementation of Piecewise-Affine Controllers Based on Lattice Approach

This paper presents a small, fast, low-power consumption solution for piecewise-affine (PWA) controllers. To achieve this goal, a digital architecture for very-large-scale integration (VLSI) circuits is proposed. The implementation is based on the simplest lattice form, which eliminates the point location problem of other PWA representations and is able to provide continuous PWA controllers defined over generic partitions of the input domain. The architecture is parameterized in terms of number of inputs, outputs, signal resolution, and features of the controller to be generated. The design flows for field-programmable gate arrays and application-specific integrated circuits are detailed. Several application examples of explicit model predictive controllers (such as an adaptive cruise control and the control of a buck-boost dc-dc converter) are included to illustrate the performance of the VLSI solution obtained with the proposed lattice-based architecture.Peer reviewe

Neurofuzzy controller based full vehicle nonlinear active suspension systems

To design a robust controller for active suspension systems is very important for guaranteeing the riding comfort for passengers and road handling quality for a vehicle. In this thesis, the mathematical model of full vehicle nonlinear active suspension systems with hydraulic actuators is derived to take into account all the motions of the vehicle and the nonlinearity behaviours of the active suspension system and hydraulic actuators. Four robust control types are designed and the comparisons among the robustness of those controllers against different disturbance types are investigated to select the best controller among them. The MATLAB SIMULINK toolboxes are used to simulate the proposed controllers with the controlled model and to display the responses of the controlled model under different types of disturbance. The results show that the neurofuzzy controller is more effective and robust than the other controller types. The implementation of the neurofuzzy controller using FPGA boards has been investigated in this work. The Xilinx ISE program is employed to synthesis the VHDL codes that describe the operation of the neurofuzzy controller and to generate the configuration file used to program the FPGA. The ModelSim program is used to simulate the operation of the VHDL codes and to obtain the expected output data of the FPGA boards. To confirm that FPGA the board used as the neurofuzzy controller system operated as expected, a MATLAB script file is used to compare the set of data obtained from the ModelSim program and the set of data obtained from the MATLAB SIMULINK model. The results show that the FPGA board is effective to be used as a neurofuzzy controller for full vehicle nonlinear active suspension systems. The active suspension system has a great performance for vibration isolation. However the main drawback of the active suspension is that it is high energy consumptive. Therefore, to use this suspension system in the proposed model, this drawback should be solved. Electromagnetic actuators are used to convert the vibration energy that arises from the rough road to useful electrical energy to reduce the energy consumption by the active suspension systems. The results show that the electromagnetic devices act as a power generator, i.e. the vibration energy excited by the rough road surface has been converted to a useful electrical energy supply for the actuators. Furthermore, when the nonlinear damper models are replaced by the electromagnetic actuators, riding comfort and the road handling quality are improved. As a result, two targets have been achieved by using hydraulic actuators with electromagnetic suspension systems: increasing fuel economy and improving the vehicle performance

Neuro-fuzzy techniques to optimize an FPGA embedded controller for robot navigation

This paper describes how low-cost embedded controllers for robot navigation can be obtained by using a small number of if-then rules (exploiting the connection in cascade of rule bases) that apply Takagi-Sugeno fuzzy inference method and employ fuzzy sets represented by normalized triangular functions. The rules comprise heuristic and fuzzy knowledge together with numerical data obtained from a geometric analysis of the control problem that considers the kinematic and dynamic constraints of the robot. Numerical data allow tuning the fuzzy symbols used in the rules to optimize the controller performance. From the implementation point of view, very few computational and memory resources are required: standard logical, addition, and multiplication operations and a few data that can be represented by integer values. This is illustrated with the design of a controller for the safe navigation of an autonomous car-like robot among possible obstacles toward a goal configuration. Implementation results of an FPGA embedded system based on a general-purpose soft processor confirm that percentage reduction in clock cycles is drastic thanks to applying the proposed neuro-fuzzy techniques. Simulation and experimental results obtained with the robot confirm the efficiency of the controller designed. Design methodology has been supported by the CAD tools of the environment Xfuzzy 3 and by the Embedded System Tools from Xilinx. © 2014 Elsevier B.V.Peer Reviewe