A new bounding mechanism for the CNC machine scheduling problems with controllable processing times

Cataloged from PDF version of article.In this study, we determine the upper and lower bounds for the processing time of each job under controllable machining conditions. The proposed bounding scheme is used to find a set of discrete efficient points on the efficient frontier for a bi-criteria scheduling problem on a single CNC machine. We have two objectives; minimizing the manufacturing cost (comprised of machining and tooling costs) and minimizing makespan. The technological restrictions of the CNC machine along with the job specific parameters affect the machining conditions; such as cutting speed and feed rate, which in turn specify the processing times and tool lives. Since it is well known that scheduling problems are extremely sensitive to processing time data, system resources can be utilized much more efficiently by selecting processing times appropriately. 2004 Elsevier B.V. All rights reserved

Lot streaming Permutation Flow shop with energy awareness

In this work, the flow shop scheduling problem with energy awareness is approached with lot-streaming strategies. Energy consumption is modeled within the objective function, together with the makespan, by means of a normalized and weighted sum. Thus, reducing energy consumption guides the optimization process. For lot streaming approaches mathematical models are provided and assessed. The results showed that lot-streaming is an efficient strategy to address this problem, allowing to improve both makespan and total energy consumption compared to the problem without lot-streaming. In turn, the selection of processing speeds for each sublot was incorporated, which improved the strategy yielding the best quality solutions.Fil: Florencia D'Amico. Universidad Nacional del Sur. Departamento de Ingeniería; ArgentinaFil: Rossit, Daniel Alejandro. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Bahía Blanca. Instituto de Matemática Bahía Blanca. Universidad Nacional del Sur. Departamento de Matemática. Instituto de Matemática Bahía Blanca; ArgentinaFil: Frutos, Mariano. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Bahía Blanca. Instituto de Investigaciones Económicas y Sociales del Sur. Universidad Nacional del Sur. Departamento de Economía. Instituto de Investigaciones Económicas y Sociales del Sur; Argentin

Energy Efficient Policies, Scheduling, and Design for Sustainable Manufacturing Systems

Climate mitigation, more stringent regulations, rising energy costs, and sustainable manufacturing are pushing researchers to focus on energy efficiency, energy flexibility, and implementation of renewable energy sources in manufacturing systems. This thesis aims to analyze the main works proposed regarding these hot topics, and to fill the gaps in the literature. First, a detailed literature review is proposed. Works regarding energy efficiency in different manufacturing levels, in the assembly line, energy saving policies, and the implementation of renewable energy sources are analyzed. Then, trying to fill the gaps in the literature, different topics are analyzed more in depth. In the single machine context, a mathematical model aiming to align the manufacturing power required to a renewable energy supply in order to obtain the maximum profit is developed. The model is applied to a single work center powered by the electric grid and by a photovoltaic system; afterwards, energy storage is also added to the power system. Analyzing the job shop context, switch off policies implementing workload approach and scheduling considering variable speed of the machines and power constraints are proposed. The direct and indirect workloads of the machines are considered to support the switch on/off decisions. A simulation model is developed to test the proposed policies compared to others presented in the literature. Regarding the job shop scheduling, a fixed and variable power constraints are considered, assuming the minimization of the makespan as the objective function. Studying the factory level, a mathematical model to design a flow line considering the possibility of using switch-off policies is developed. The design model for production lines includes a targeted imbalance among the workstations to allow for defined idle time. Finally, the main findings, results, and the future directions and challenges are presented

Energy aware hybrid flow shop scheduling

Only if humanity acts quickly and resolutely can we limit global warming' conclude more than 25,000 academics with the statement of SCIENTISTS FOR FUTURE. The concern about global warming and the extinction of species has steadily increased in recent years

Optimal Algorithms for Scheduling under Time-of-Use Tariffs

We consider a natural generalization of classical scheduling problems in which using a time unit for processing a job causes some time-dependent cost which must be paid in addition to the standard scheduling cost. We study the scheduling objectives of minimizing the makespan and the sum of (weighted) completion times. It is not difficult to derive a polynomial-time algorithm for preemptive scheduling to minimize the makespan on unrelated machines. The problem of minimizing the total (weighted) completion time is considerably harder, even on a single machine. We present a polynomial-time algorithm that computes for any given sequence of jobs an optimal schedule, i.e., the optimal set of time-slots to be used for scheduling jobs according to the given sequence. This result is based on dynamic programming using a subtle analysis of the structure of optimal solutions and a potential function argument. With this algorithm, we solve the unweighted problem optimally in polynomial time. For the more general problem, in which jobs may have individual weights, we develop a polynomial-time approximation scheme (PTAS) based on a dual scheduling approach introduced for scheduling on a machine of varying speed. As the weighted problem is strongly NP-hard, our PTAS is the best possible approximation we can hope for.Comment: 17 pages; A preliminary version of this paper with a subset of results appeared in the Proceedings of MFCS 201

Scheduling shared continuous resources on many-cores

© 2017 Springer Science+Business Media New York We consider the problem of scheduling a number of jobs on m identical processors sharing a continuously divisible resource. Each job j comes with a resource requirement [InlineEquation not available: see fulltext.]. The job can be processed at full speed if granted its full resource requirement. If receiving only an x-portion of (Formula presented.), it is processed at an x-fraction of the full speed. Our goal is to find a resource assignment that minimizes the makespan (i.e., the latest completion time). Variants of such problems, relating the resource assignment of jobs to their processing speeds, have been studied under the term discrete–continuous scheduling. Known results are either very pessimistic or heuristic in nature. In this article, we suggest and analyze a slightly simplified model. It focuses on the assignment of shared continuous resources to the processors. The job assignment to processors and the ordering of the jobs have already been fixed. It is shown that, even for unit size jobs, finding an optimal solution is NP-hard if the number of processors is part of the input. Positive results for unit size jobs include a polynomial-time algorithm for any constant number of processors. Since the running time is infeasible for practical purposes, we also provide more efficient algorithm variants: an optimal algorithm for two processors and a [InlineEquation not available: see fulltext.] -approximation algorithm for m processors

Algorithmic And Mathematical Programming Approaches To Scheduling Problems With Energy-Based Objectives

This dissertation studies scheduling as a means to address the increasing concerns related to energy consumption and electricity cost in manufacturing enterprises. Two classes of problems are considered in this dissertation: (i) minimizing the makespan in a permutation flow shop with peak power consumption constraints (the PFSPP problem for short) and (ii) minimizing the total electricity cost on a single machine under time-of-use tariffs (the SMSEC problem for short). We incorporate the technology of dynamic speed scaling and the variable pricing of electricity into these scheduling problems to improve energy efficiency in manufacturing.The challenge in the PFSPP problem is to keep track of which jobs are running concurrently at any time so that the peak power consumption can be properly taken into account. The challenge in the SMSEC problem is to keep track of the electricity prices at which the jobs are processed so that the total electricity cost can be properly computed. For the PFSPP problem, we consider both mathematical programming and combinatorial approaches. For the case of discrete speeds and unlimited intermediate storage, we propose two mixed integer programs and test their computational performance on instances arising from the manufacturing of cast iron plates. We also examine the PFSPP problem with two machines and zero intermediate storage, and investigate the structural properties of optimal schedules in this setting. For the SMSEC problem, we consider both uniform-speed and speed-scalable machine environments. For the uniform-speed case, we prove that this problem is strongly NP-hard, and in fact inapproximable within a constant factor, unless P = NP. In addition, we propose an exact polynomial-time algorithm for this problem when all the jobs have the same work volume and the electricity prices follow a so-called pyramidal structure. For the speed-scalable case, in which jobs can be processed at an arbitrary speed with a trade-off between speed and energy consumption, we show that this problem is strongly NP-hard and that there is no polynomial time approximation scheme for this problem. We also present different approximation algorithms for this case and test the computational performance of these approximation algorithms on randomly generated instances

Integrating sustainability into production scheduling in hybrid flow-shop environments

Global energy consumption is projected to grow by nearly 50% as of 2018, reaching a peak of 910.7 quadrillion BTU in 2050. The industrial sector accounts for the largest share of the energy consumed, making energy awareness on the shop foors imperative for promoting industrial sustainable development. Considering a growing awareness of the importance of sustainability, production planning and control require the incorporation of time-of-use electricity pricing models into scheduling problems for well-informed energy-saving decisions. Besides, modern manufacturing emphasizes the role of human factors in production processes. This study proposes a new approach for optimizing the hybrid fow-shop scheduling problems (HFSP) considering time-of-use electricity pricing, workers’ fexibility, and sequence-dependent setup time (SDST). Novelties of this study are twofold: to extend a new mathematical formulation and to develop an improved multi-objective optimization algorithm. Extensive numerical experiments are conducted to evaluate the performance of the developed solution method, the adjusted multi-objective genetic algorithm (AMOGA), comparing it with the state-of-the-art, i.e., strength Pareto evolutionary algorithm (SPEA2), and Pareto envelop-based selection algorithm (PESA2). It is shown that AMOGA performs better than the benchmarks considering the mean ideal distance, inverted generational distance, diversifcation, and quality metrics, providing more versatile and better solutions for production and energy efciency