A beam search approach to solve the convex irregular bin packing problem with guillotine cuts

This paper presents a two dimensional convex irregular bin packing problem with guillotine cuts. The problem combines the challenges of tackling the complexity of packing irregular pieces, guaranteeing guillotine cuts that are not always orthogonal to the edges of the bin, and allocating pieces to bins that are not necessarily of the same size. This problem is known as a two-dimensional multi bin size bin packing problem with convex irregular pieces and guillotine cuts. Since pieces are separated by means of guillotine cuts, our study is restricted to convex pieces.A beam search algorithm is described, which is successfully applied to both the multi and single bin size instances. The algorithm is competitive with the results reported in the literature for the single bin size problem and provides the first results for the multi bin size problem

Novel approaches to container loading: from heuristics to hybrid tabu search

A thesis submitted for the degree of Doctor of Philosophy of the University ofBedford shireThis work investigates new approaches to the container loading problem which address the issue of how to load three-dimensional, rectangular items (e.g. boxes) into the container in such a way that maximum utilisation is made of the container space. This problem occurs in several industry sectors where the loading approach places cargo effectively into aeroplanes, ships, trailers or trucks in order to save considerable cost. In carrying out this work, the investigation starts by developing a new heuristic approach to the two-dimensional bin packing problem, which has lower complexity than container loading in the aspects of constraints and geometry. A novel approach, including the heuristic strategies and handling method for remaining areas, is developed that can produce good results when testing with benchmark and real world data. Based on the research for two-dimensional bin packing, a novel heuristic approach is developed to deal with the container loading problem with some practical constraints. The heuristic approach to container loading also includes heuristic strategies and the handling of remaining spaces. The heuristic strategies construct effective loading arrangements where combinations of identical or different box types are loaded in blocks. The handling method for remaining spaces further improves the loading arrangements through the representation, partitioning and merging of remaining spaces. The heuristic approach obtains better volume utilisation and the highest stability compared with other published heuristic approaches. However, it does not achieve as high a volume utilisation as metaheuristic approaches, e.g. genetic algorithms and tabu search.To improve volume utilisation, a new hybrid heuristic approach to the container loading problem is further developed based on the tabu search technique which covers the encoding, evaluation criterion and configuration of neighbourhood and candidate solutions. The heuristic strategies as well as the handling method for remaining spaces developed in the heuristic approach are used in this new hybrid tabu search approach. It is shown that the hybrid approach has better volume utilisation than the published approaches under the condition that all loaded boxes with one hundred per cent support from below. In addition, the experimental results show that both the heuristic and hybrid tabu search approaches can also be applied to the multiple container loading problem

The use of geometric information in heuristic optimization

The trim-loss, or cutting stock, problem arises whenever material manufactured continuously or in large pieces has to be cut into pieces of sizes ordered by customers. The problem is so to organize the cutting as to minimize the amount of waste (trim-loss) resulting from it. Brown (1971) remarks that no practical solution method has been found for the generalized 2-dimensional trim-loss problem. This thesis discusses the applicability of heuristic search methods as solution techniques for this and other problems. Chapter 2 describes three types of combinatorial search method, state-space search, problem reduction, and branch-and-bound. There is a discussion of the ways in which heuristic information can be incorporated into these methods, and descriptions of the versions of the methods used in the work described in succeeding chapters. In the 1-dimensional trim-loss problem order lengths of some material such as steel bars must be cut from stock lengths held by the supplier. Gilmore and Gomory (1961, 1963) have formulated a mathematical programming solution of this problem, which also arises with the slitting of steel rolls, cutting of metal pipe and slitting of cellophane rolls. Their approach has been developed by Haessler (1971,1975) who is particularly concerned with problems arising in the paper industry. In the 1½-dimensional case the material is manufactured as a continuous sheet of constant width and it is required to minimize the length produced to satisfy orders for rectangular pieces. In the 2-dimensional case the orders are again for rectangular pieces, but here the stock is held as large rectangular sheets. In both cases there may be restrictions as to the way in which the material may be cut; the generalized problem in each case occurs when no such restrictions exist. The 1½-dimensional problem appears to be easier of solution than the 2-dimensional case since in the latter it is necessary not only to determine the relative positions of the required pieces in a cutting pattern, but also to partition the pieces into sets to be cut from separate stock sheets. A solution method for the easier problem might provide some insight into possible methods of solution of the more difficult. In chapter 3, a state-space search method for the solution of generalized 1½-dimensional problems where the number of pieces in the order list is fairly small and the dimensions are small integers is described. This method can be developed to solve 2-dimensional problems in which the order list is fairly small and the size of stock sheets variable but affecting the cost of the material. This development is described in chapter 4. A similarly structured state-space search can be used for finding solutions to optimal network problems. Such searches do not prove the solutions they find to be optimal, so it is of interest also to develop a method for finding solutions to the problems that proves them to be optimal. In chapter 5 the state-space search method is compared with one using branch-and-bound.problems change when large numbers of identical pieces are ordered, so a solution method with a different structure is required. Chapter 6 describes a problem reduction method for generalized 2-dimensional problems in which the order lists are large and the dimensions are small integers. Even when there are restrictions on the way in which the material may be cut, the presence of other constraints may make a mathematical formulation of the 2-dimensional trim-loss problem intractable, so again a heuristic solution method may be desirable. In a problem where there are sequencing constraints on the design of successive cutting patterns, problem reduction is again found to provide a useful solution method. This is described in chapter 7. Some conclusions about the efficacy and potential of the methods used are drawn in chapter 8. The remainder of the present chapter is concerned with setting the work described in this thesis in the context of other work on the same and related problems

Primal Heuristics for Branch-and-Price: the assets of diving methods

International audiencePrimal heuristics have become an essential component in mixed integer programming (MIP) solvers. Extending MIP based heuristics, our study outlines generic procedures to build primal solutions in the context of a branch-and-price approach and reports on their performance. Our heuristic decisions carry on variables of the Dantzig-Wolfe reformulation, the motivation being to take advantage of a tighter linear programming relaxation than that of the original compact formulation and to benefit from the combinatorial structure embedded in these variables. We focus on the so-called diving methods that use re-optimization after each LP rounding. We explore combinations with diversification- intensification paradigms such as limited discrepancy search , sub-MIPing, local branching, and strong branching. The dynamic generation of variables inherent to a column generation approach requires specific adaptation of heuristic paradigms. We manage to use simple strategies to get around these technical issues. Our numerical results on generalized assignment, cutting stock, and vertex coloring problems sets new benchmarks, highlighting the performance of diving heuristics as generic procedures in a column generation context and producing better solutions than state-of-the-art specialized heuristics in some cases

Two-Dimensional Bin Packing Problem with Guillotine Restrictions

This thesis, after presenting recent advances obtained for the two-dimensional bin packing problem, focuses on the case where guillotine restrictions are imposed. A mathematical characterization of non-guillotine patterns is provided and the relation between the solution value of the two-dimensional problem with guillotine restrictions and the two-dimensional problem unrestricted is being studied from a worst-case perspective. Finally it presents a new heuristic algorithm, for the two-dimensional problem with guillotine restrictions, based on partial enumeration, and computationally evaluates its performance on a large set of instances from the literature. Computational experiments show that the algorithm is able to produce proven optimal solutions for a large number of problems, and gives a tight approximation of the optimum in the remaining cases

Problems, Models and Algorithms in One- and Two-Dimensional Cutting

Within such disciplines as Management Science, Information and Computer Science, Engineering, Mathematics and Operations Research, problems of cutting and packing (C&P) of concrete and abstract objects appear under various specifications (cutting problems, knapsack problems, container and vehicle loading problems, pallet loading, bin packing, assembly line balancing, capital budgeting, changing coins, etc.), although they all have essentially the same logical structure. In cutting problems, a large object must be divided into smaller pieces; in packing problems, small items must be combined to large objects. Most of these problems are NP-hard. Since the pioneer work of L.V. Kantorovich in 1939, which first appeared in the West in 1960, there has been a steadily growing number of contributions in this research area. In 1961, P. Gilmore and R. Gomory presented a linear programming relaxation of the one-dimensional cutting stock problem. The best-performing algorithms today are based on their relaxation. It was, however, more than three decades before the first `optimum? algorithms appeared in the literature and they even proved to perform better than heuristics. They were of two main kinds: enumerative algorithms working by separation of the feasible set and cutting plane algorithms which cut off infeasible solutions. For many other combinatorial problems, these two approaches have been successfully combined. In this thesis we do it for one-dimensional stock cutting and two-dimensional two-stage constrained cutting. For the two-dimensional problem, the combined scheme provides mostly better solutions than other methods, especially on large-scale instances, in little time. For the one-dimensional problem, the integration of cuts into the enumerative scheme improves the results of the latter only in exceptional cases. While the main optimization goal is to minimize material input or trim loss (waste), in a real-life cutting process there are some further criteria, e.g., the number of different cutting patterns (setups) and open stacks. Some new methods and models are proposed. Then, an approach combining both objectives will be presented, to our knowledge, for the first time. We believe this approach will be highly relevant for industry

Algorithms for cutting and packing problems

Orientador: Flávio Keidi MiyazawaTese (doutorado) - Universidade Estadual de Campinas, Instituto de ComputaçãoResumo: Problemas de Corte e Empacotamento são, em sua maioria, NP-difíceis e não existem algoritmos exatos de tempo polinomial para tais se for considerado P ¿ NP. Aplicações práticas envolvendo estes problemas incluem a alocação de recursos para computadores; o corte de chapas de ferro, de madeira, de vidro, de alumínio, peças em couro, etc.; a estocagem de objetos; e, o carregamento de objetos dentro de contêineres ou caminhões-baú. Nesta tese investigamos problemas de Corte e Empacotamento NP-difíceis, nas suas versões bi- e tridimensionais, considerando diversas restrições práticas impostas a tais, a saber: que permitem a rotação ortogonal dos itens; cujos cortes sejam feitos por uma guilhotina; cujos cortes sejam feitos por uma guilhotina respeitando um número máximo de estágios de corte; cujos cortes sejam não-guilhotinados; cujos itens tenham demanda (não) unitária; cujos recipientes tenham tamanhos diferentes; cujos itens sejam representados por polígonos convexos e não-convexos (formas irregulares); cujo empacotamento respeite critérios de estabilidade para corpos rígidos; cujo empacotamento satisfaça uma dada ordem de descarregamento; e, cujos empacotamentos intermediários e final tenham seu centro de gravidade dentro de uma região considerada "segura". Para estes problemas foram propostos algoritmos baseados em programação dinâmica; modelos de programação inteira; técnicas do tipo branch-and-cut; heurísticas, incluindo as baseadas na técnica de geração de colunas; e, meta-heurísticas como o GRASP. Resultados teóricos também foram obtidos. Provamos uma questão em aberto levantada na literatura sobre cortes não-guilhotinados restritos a um conjunto de pontos. Uma extensiva série de testes computacionais considerando instâncias reais e várias outras geradas de forma aleatória foram realizados com os algoritmos desenvolvidos. Os resultados computacionais, sendo alguns deles comparados com a literatura, comprovam a validade dos algoritmos propostos e a sua aplicabilidade prática para resolver os problemas investigadosAbstract: Several versions of Cutting and Packing problems are considered NP-hard and, if we consider that P ¿ NP, we do not have any exact polynomial algorithm for solve them. Practical applications arises for such problems and include: resources allocation for computers; cut of steel, wood, glass, aluminum, etc.; packing of objects; and, loading objects into containers and trucks. In this thesis we investigate Cutting and Packing problems that are NP-hard considering theirs two- and three-dimensional versions, and subject to several practical constraints, that are: that allows the items to be orthogonally rotated; whose cuts are guillotine type; whose cuts are guillotine type and performed in at most k stages; whose cuts are non-guillotine type; whose items have varying and unit demand; whose bins are of variable sizes; whose items are represented by convex and non-convex polygons (irregular shapes); whose packing must satisfy the conditions for static equilibrium of rigid bodies; whose packing must satisfy an order to unloading; and, whose intermediaries and resultant packing have theirs center of gravity inside a safety region; Such cutting and packing problems were solved by dynamic programming algorithms; integer linear programming models; branch-and-cut algorithms; several heuristics, including those ones based on column generation approaches, and metaheuristics like GRASP. Theoretical results were also provided, so a recent open question arised by literature about non-guillotine patterns restricted to a set of points was demonstrated. We performed an extensive series of computational experiments for algorithms developed considering several instances presented in literature and others generated at random. These results, some of them compared with the literature, validate the approaches proposed and suggest their applicability to deal with practical situations involving the problems here investigatedDoutoradoDoutor em Ciência da Computaçã