Ascent trajectory optimisation for a single-stage-to-orbit vehicle with hybrid propulsion

This paper addresses the design of ascent trajectories for a hybrid-engine, high performance, unmanned, single-stage-to-orbit vehicle for payload deployment into low Earth orbit. A hybrid optimisation technique that couples a population-based, stochastic algorithm with a deterministic, gradient-based technique is used to maximize the nal vehicle mass in low Earth orbit after accounting for operational constraints on the dynamic pressure, Mach number and maximum axial and normal accelerations. The control search space is first explored by the population-based algorithm, which uses a single shooting method to evaluate the performance of candidate solutions. The resultant optimal control law and corresponding trajectory are then further refined by a direct collocation method based on finite elements in time. Two distinct operational phases, one using an air-breathing propulsion mode and the second using rocket propulsion, are considered. The presence of uncertainties in the atmospheric and vehicle aerodynamic models are considered in order to quantify their effect on the performance of the vehicle. Firstly, the deterministic optimal control law is re-integrated after introducing uncertainties into the models. The proximity of the final solutions to the target states are analysed statistically. A second analysis is then performed, aimed at determining the best performance of the vehicle when these uncertainties are included directly in the optimisation. The statistical analysis of the results obtained are summarized by an expectancy curve which represents the probable vehicle performance as a function of the uncertain system parameters. This analysis can be used during the preliminary phase of design to yield valuable insights into the robustness of the performance of the vehicle to uncertainties in the specification of its parameters

Meta-heuristic algorithms in car engine design: a literature survey

Meta-heuristic algorithms are often inspired by natural phenomena, including the evolution of species in Darwinian natural selection theory, ant behaviors in biology, flock behaviors of some birds, and annealing in metallurgy. Due to their great potential in solving difficult optimization problems, meta-heuristic algorithms have found their way into automobile engine design. There are different optimization problems arising in different areas of car engine management including calibration, control system, fault diagnosis, and modeling. In this paper we review the state-of-the-art applications of different meta-heuristic algorithms in engine management systems. The review covers a wide range of research, including the application of meta-heuristic algorithms in engine calibration, optimizing engine control systems, engine fault diagnosis, and optimizing different parts of engines and modeling. The meta-heuristic algorithms reviewed in this paper include evolutionary algorithms, evolution strategy, evolutionary programming, genetic programming, differential evolution, estimation of distribution algorithm, ant colony optimization, particle swarm optimization, memetic algorithms, and artificial immune system

Car Industry developments – oil industry challenges

Automotive industry of Europe is one of the greatest economical powers, the „engine of Europe”. It employs directly 2.2 million people and 10 million in related industries and services. Combined turnover of automotive manufacturers reaches 700 billion EUR (retail another 520 billion EUR). The industry is the largest R&D investor in EU. On the other hand the transport sector carries a huge safety and environmental risk. Thanks to this fact the automotive industry is one of the most regulated sectors in the EU. As a result of these regulations: one average car built in 1970s produced as many pollutant elements as one hundred cars manufactured today. These achievements are based on struggles of both the auto and oil industry as parallel with technology development in car industry fuel quality developments achieved by the oil industry drove to a much “cleaner” fuel quality (unleaded sulphur free petrol, reduction of aromatics, benzene; sulphur free diesel, reduction of density, poly-aromatics, etc.). In the end of the 1990s, and especially for the last few years new challenges came into the focus of the auto and oil industry of the EU and the world. Concerns about high energy prices and price volatility, security of worldwide oil supply and climate change became a main policy agenda of the EU and the world. This new policy is reflected in new regulatory initiatives requiring cars using less energy more efficiently, emitting less carbondioxide and using growing proportion of renewable fuels. The European Commission declared the idea of “Cars for Fuels” instead of “Fuels for Cars”. This article discusses in detail the regulations and challenges that rose towards oil and car industry during the recent years. It describes the possible solutions in order to fulfil the requirements of the EU. After that a wide picture is presented without going into much detail on developments of the automotive industry. Developments are divided between vehicle level, engine level and fuel level technologies, also paying attention to technologies that are less known or rather futuristic

Urban and extra-urban hybrid vehicles: a technological review

Pollution derived from transportation systems is a worldwide, timelier issue than ever. The abatement actions of harmful substances in the air are on the agenda and they are necessary today to safeguard our welfare and that of the planet. Environmental pollution in large cities is approximately 20% due to the transportation system. In addition, private traffic contributes greatly to city pollution. Further, “vehicle operating life” is most often exceeded and vehicle emissions do not comply with European antipollution standards. It becomes mandatory to find a solution that respects the environment and, realize an appropriate transportation service to the customers. New technologies related to hybrid –electric engines are making great strides in reducing emissions, and the funds allocated by public authorities should be addressed. In addition, the use (implementation) of new technologies is also convenient from an economic point of view. In fact, by implementing the use of hybrid vehicles, fuel consumption can be reduced. The different hybrid configurations presented refer to such a series architecture, developed by the researchers and Research and Development groups. Regarding energy flows, different strategy logic or vehicle management units have been illustrated. Various configurations and vehicles were studied by simulating different driving cycles, both European approval and homologation and customer ones (typically municipal and university). The simulations have provided guidance on the optimal proposed configuration and information on the component to be used

Spark ignition internal combustion engine efficiency improvement - a variable compression ratio option

Pressure to reduce energy consumption is increasing. The problem of vehicle fuel consumption and emissions is approached by exploring various vehicle propulsion options, assessing their net eff�ectiveness on a energy conversion basis and on a usability (consumer appeal) basis. Life Cycle Assessment (LCA) of various options indicates that internal combustion engine powered vehicles compare favourably because of low production cost in spite of only achieving modest energy conversion efficiency in operation. Spark ignition (SI) homogeneous charge engines have dominated as passenger vehicle power plants, and are likely to maintain their prevalence for passenger vehicle propulsion into the future, but efficiency improvements are required and achievable. Throttling losses are a signifi�cant contributor to reduced efficiency at low load for SI engines which is the load range most employed in standard driving behaviour. An Induction Air Motor (IAM) was conceived, designed, simulated and prototyped to evaluate the potential to recover some of the work the engine does to reduce its intake air pressure for low load operation. The prototyped IAM produced work which potentially could contribute to the engine output while reducing the intake pressure resulting in improved efficiency. However, further eff�ort is required to reduce the friction in the IAM and optimise the work produced by the IAM. An alternative strategy for efficiency improvement involves high Compression Ratio (CR) in conjunction with a reduced compression stroke volume achieved by Late Valve Closing (LVC). Such an arrangement of the Atkinson cycle is shown by simulation to produce improved brake efficiency in SI engines. In this cofin�guration, the maximum power produced by the engine is considerably lower than the maximum power that is achieved by the same displacement for a full compression stroke. To achieve both the improved efficiency at low load using the Atkinson confi�guration and the power achievable from a full induction stroke, the engine requires Variable Compression Ratio (VCR). Assessment of VCR concepts from literature and patents identifi�ed that the complexity of continuously variable compression ratio designs prevented their development to production-ready con�figurations. A simulation of fuel consumption over a standard driving cycle showed that a two-position VCR arrangement produces the same bene�t as a continuously variable CR for physically achievable piston-rod-crank cofin�gurations. Experiments with supporting simulations were performed for a previously patented two-position VCR device, an eccentric link in the big-end of the connecting rod. This work concludes that the eccentric link is not a viable VCR mechanism. An alternative VCR device involving a hydraulic connecting rod was prompted by further experiments and simulations which identifi�ed the behaviour of oil when compressed at high rates in a hydraulic cylinder impacted by a falling mass. The oil impact work suggested that oil chambers of cross-sectional area that could be arranged in a conventional connecting rod could readily support the loads experienced by the rod in a conventionally con�figured engine, so the design and prototyping of a hydraulic connecting rod proceeded. Experiments and simulation confi�rmed that a relatively easily manufactured hydraulic connection rod can be successfully operated in an engine, achieving controllable two-position VCR. Further development of the hydraulic connecting rod control device and improved production techniques are recommended for this new two-position hydraulic VCR device

Electricity powering combustion: hydrogen engines

Hydrogen is ameans to chemically store energy. It can be used to buffer energy in a society increasingly relying on renewable but intermittent energy or as an energy vector for sustainable transportation. It is also attractive for its potential to power vehicles with (near-) zero tailpipe emissions. The use of hydrogen as an energy carrier for transport applications is mostly associated with fuel cells. However, hydrogen can also be used in an internal combustion engine (ICE). When converted to or designed for hydrogen operation, an ICE can attain high power output, high efficiency and ultra low emissions. Also, because of the possibility of bi-fuel operation, the hydrogen engine can act as an accelerator for building up a hydrogen infrastructure. The properties of hydrogen are quite different from the presently used hydrocarbon fuels, which is reflected in the design and operation of a hydrogen fueled ICE (H2ICE). These characteristics also result in more flexibility in engine control strategies and thus more routes for engine optimization. This article describes the most characteristic features of H2ICEs, the current state of H2ICE research and demonstration, and the future prospects

The novel application of optimization and charge blended energy management control for component downsizing within a plug-in hybrid electric vehicle

The adoption of Plug-in Hybrid Electric Vehicles (PHEVs) is widely seen as an interim solution for the decarbonization of the transport sector. Within a PHEV, determining the required energy storage capacity of the battery remains one of the primary concerns for vehicle manufacturers and system integrators. This fact is particularly pertinent since the battery constitutes the largest contributor to vehicle mass. Furthermore, the financial cost associated with the procurement, design and integration of battery systems is often cited as one of the main barriers to vehicle commercialization. The ability to integrate the optimization of the energy management control system with the sizing of key PHEV powertrain components presents a significant area of research. Contained within this paper is an optimization study in which a charge blended strategy is used to facilitate the downsizing of the electrical machine, the internal combustion engine and the high voltage battery. An improved Equivalent Consumption Method has been used to manage the optimal power split within the powertrain as the PHEV traverses a range of different drivecycles. For a target CO2 value and drivecycle, results show that this approach can yield significant downsizing opportunities, with cost reductions on the order of 2%–9% being realizable

Experimental campaign tests on ultra micro gas turbines, fuel supply comparison and optimization

The increasing demand for miniaturized radio-controlled vehicles inspired the following research. The uses of these unmanned miniaturized/micro vehicles range from aero-modeling to drones for urban control and military applications too. The common characteristic of these vehicles is the need for a light and compact propulsion system. The radio-controlled (RC) turbines for modeling are ideally suited for this purpose, guaranteeing the necessary thrust with compactness and lightness. This device is a miniaturized turbojet, and it is generally composed of three basic elements: compressor, combustion chamber and turbine. The main goal of the paper is to evaluate the turbojet performance for considering the possibility of its use as a range extender in a hybrid vehicle. Considering the total volume constraints, it will be important to evaluate the specific fuel consumption. Also from the environmental point of view, the possibility of feeding the device with gas has been considered and, consequently, the needed device modifications performed. The test bench has been realized and assembled at the University Department Laboratory. Several different experimental configurations are reproduced and reported here, to obtain performance maps. The experiments results have been compared to previous tests results, as well as numerical simulations. Therefore, it has been possible to make a comparison between the two different fuels. The results show that this device can be used as a range extender for a hybrid vehicle. Moreover, the various tests have shown that, acting on the control unit, it is possible to feed the device with gas (mixture of propane and butane), obtaining a further benefit from the economic point of view. Surely, an in-depth study of the turbine management logic would produce a further advantage in terms of fuel consumption

Hybrid Propulsion Technology Program, phase 1. Volume 1: Executive summary

The study program was contracted to evaluate concepts of hybrid propulsion, select the most optimum, and prepare a conceptual design package. Further, this study required preparation of a technology definition package to identify hybrid propulsion enabling technologies and planning to acquire that technology in Phase 2 and demonstrate that technology in Phase 3. Researchers evaluated two design philosophies for Hybrid Rocket Booster (HRB) selection. The first is an ASRM modified hybrid wherein as many components/designs as possible were used from the present Advanced Solid Rocket Motor (ASRM) design. The second was an entirely new hybrid optimized booster using ASRM criteria as a point of departure, i.e., diameter, thrust time curve, launch facilities, and external tank attach points. Researchers selected the new design based on the logic of optimizing a hybrid booster to provide NASA with a next generation vehicle in lieu of an interim advancement over the ASRM. The enabling technologies for hybrid propulsion are applicable to either and vehicle design may be selected at a downstream point (Phase 3) at NASA's discretion. The completion of these studies resulted in ranking the various concepts of boosters from the RSRM to a turbopump fed (TF) hybrid. The scoring resulting from the Figure of Merit (FOM) scoring system clearly shows a natural growth path where the turbopump fed solid liquid staged combustion hybrid provides maximized payload and the highest safety, reliability, and low life cycle costing