Comparative simulation study of production scheduling in the hybrid and the parallel flow

Scheduling is one of the most important decisions in production control. An approach is proposed for supporting users to solve scheduling problems, by choosing the combination of physical manufacturing system configuration and the material handling system settings. The approach considers two alternative manufacturing scheduling configurations in a two stage product oriented manufacturing system, exploring the hybrid flow shop (HFS) and the parallel flow shop (PFS) environments. For illustrating the application of the proposed approach an industrial case from the automotive components industry is studied. The main aim of this research to compare results of study of production scheduling in the hybrid and the parallel flow, taking into account the makespan minimization criterion. Thus the HFS and the PFS performance is compared and analyzed, mainly in terms of the makespan, as the transportation times vary. The study shows that the performance HFS is clearly better when the work stations' processing times are unbalanced, either in nature or as a consequence of the addition of transport times just to one of the work station processing time but loses advantage, becoming worse than the performance of the PFS configuration when the work stations' processing times are balanced, either in nature or as a consequence of the addition of transport times added on the work stations' processing times. This means that physical layout configurations along with the way transport time are including the work stations' processing times should be carefully taken into consideration due to its influence on the performance reached by both HFS and PFS configurations.This work was supported by National Funds through FCT "Fundacao para a Ciencia e a Tecnologia" under the program: PEst2015-2020, ref. UID/CEC/00319/2013.info:eu-repo/semantics/publishedVersio

Clustering Arabic Tweets for Sentiment Analysis

The focus of this study is to evaluate the impact of linguistic preprocessing and similarity functions for clustering Arabic Twitter tweets. The experiments apply an optimized version of the standard K-Means algorithm to assign tweets into positive and negative categories. The results show that root-based stemming has a significant advantage over light stemming in all settings. The Averaged Kullback-Leibler Divergence similarity function clearly outperforms the Cosine, Pearson Correlation, Jaccard Coefficient and Euclidean functions. The combination of the Averaged Kullback-Leibler Divergence and root-based stemming achieved the highest purity of 0.764 while the second-best purity was 0.719. These results are of importance as it is contrary to normal-sized documents where, in many information retrieval applications, light stemming performs better than root-based stemming and the Cosine function is commonly used

Clustering Arabic Tweets for Sentiment Analysis

The focus of this study is to evaluate the impact of linguistic preprocessing and similarity functions for clustering Arabic Twitter tweets. The experiments apply an optimized version of the standard K-Means algorithm to assign tweets into positive and negative categories. The results show that root-based stemming has a significant advantage over light stemming in all settings. The Averaged Kullback-Leibler Divergence similarity function clearly outperforms the Cosine, Pearson Correlation, Jaccard Coefficient and Euclidean functions. The combination of the Averaged Kullback-Leibler Divergence and root-based stemming achieved the highest purity of 0.764 while the second-best purity was 0.719. These results are of importance as it is contrary to normal-sized documents where, in many information retrieval applications, light stemming performs better than root-based stemming and the Cosine function is commonly used

Serial-batch scheduling – the special case of laser-cutting machines

The dissertation deals with a problem in the field of short-term production planning, namely the scheduling of laser-cutting machines. The object of decision is the grouping of production orders (batching) and the sequencing of these order groups on one or more machines (scheduling). This problem is also known in the literature as "batch scheduling problem" and belongs to the class of combinatorial optimization problems due to the interdependencies between the batching and the scheduling decisions. The concepts and methods used are mainly from production planning, operations research and machine learning

A decentralized metaheuristic approach applied to the FMS scheduling problem

La programación de FMS ha sido uno de los temas más populares para los investigadores. Se han entregado varios enfoques para programar los FMS, incluidas las técnicas de simulación y los métodos analíticos. Las metaheurísticas descentralizadas pueden verse como una forma en que la población se divide en varias subpoblaciones, con el objetivo de reducir el tiempo de ejecución y el número de evaluaciones, debido a la separación del espacio de búsqueda. La descentralización es una ruta de investigación prominente en la programación, por lo que el costo de la computación se puede reducir y las soluciones se pueden encontrar más rápido, sin penalizar la función objetivo. En este proyecto, se propone una metaheurística descentralizada en el contexto de un problema de programación flexible del sistema de fabricación. La principal contribución de este proyecto es analizar otros tipos de división del espacio de búsqueda, particularmente aquellos asociados con el diseño físico del FMS. El desempeño del enfoque descentralizado se validará con los puntos de referencia de programación de FMS.FMS scheduling has been one of the most popular topics for researchers. A number of approaches have been delivered to schedule FMSs including simulation techniques and analytical methods. Decentralized metaheuristics can be seen as a way where the population is divided into several subpopulations, aiming to reduce the run time and the numbers of evaluation, due to the separation of the search space. Decentralization is a prominent research path in scheduling so the computing cost can be reduced and solutions can be found faster, without penalizing the objective function. In this project, a decentralized metaheuristic is proposed in the context of a flexible manufacturing system scheduling problem. The main contribution of this project is to analyze other types of search space division, particularly those associated with the physical layout of the FMS. The performance of the decentralized approach will be validated with FMS scheduling benchmarks.Ingeniero (a) IndustrialPregrad

Production Scheduling

Generally speaking, scheduling is the procedure of mapping a set of tasks or jobs (studied objects) to a set of target resources efficiently. More specifically, as a part of a larger planning and scheduling process, production scheduling is essential for the proper functioning of a manufacturing enterprise. This book presents ten chapters divided into five sections. Section 1 discusses rescheduling strategies, policies, and methods for production scheduling. Section 2 presents two chapters about flow shop scheduling. Section 3 describes heuristic and metaheuristic methods for treating the scheduling problem in an efficient manner. In addition, two test cases are presented in Section 4. The first uses simulation, while the second shows a real implementation of a production scheduling system. Finally, Section 5 presents some modeling strategies for building production scheduling systems. This book will be of interest to those working in the decision-making branches of production, in various operational research areas, as well as computational methods design. People from a diverse background ranging from academia and research to those working in industry, can take advantage of this volume

Réduction du comportement myope dans le contrôle des FMS : une approche semi-hétérarchique basée sur la simulation-optimisation

Heterarchical-based control for flexible manufacturing systems (FMS) localizes control capabilities in decisional entities (DE), resulting in highly reactive and low complex control architectures. However, these architectures present myopic behavior since DEs have limited visibility of other DEs and their behavior, making difficult to ensure certain global performance. This dissertation focuses on reducing myopic behavior. At first, a definition and a typology of myopic behavior in FMS is proposed. In this thesis, myopic behavior is dealt explicitly so global performance can be improved. Thus, we propose a semi-heterarchical architecture in which a global decisional entity (GDE) deals with different kinds of myopic decisions using simulation-based optimization (SbOs). Different optimization techniques can be used so myopic decisions can be dealt individually, favoring GDE modularity. Then, the SbOs can adopt different roles, being possible to reduce myopic behavior in different ways. More, it is also possible to grant local decisional entities with different autonomy levels by applying different interaction modes. In order to balance reactivity and global performance, our approach accepts configurations in which some myopic behaviors are reduced and others are accepted. Our approach was instantiated to control the assembly cell at Valenciennes AIPPRIMECA center. Simulation results showed that the proposed architecture reduces myopic behavior whereby it strikes a balance between reactivity and global performance. The real implementation on the assembly cell verified the effectiveness of our approach under realistic dynamic scenarios, and promising results were obtained.Le contrôle hétérarchique des systèmes de production flexibles (FMS) préconise un contrôle peu complexe et hautement réactif supporté par des entités décisionnelles locales (DEs). En dépit d'avancées prometteuses, ces architectures présentent un comportement myope car les DEs ont une visibilité informationnelle limitée sue les autres DEs, ce qui rend difficile la garantie d'une performance globale minimum. Cette thèse se concentre sur les approches permettant de réduire cette myopie. D'abord, une définition et une typologie de cette myopie dans les FMS sont proposées. Ensuite, nous proposons de traiter explicitement le comportement myope avec une architecture semi-hétérarchique. Dans celle-ci, une entité décisionnelle globale (GDE) traite différents types de décisions myopes à l'aide des différentes techniques d'optimisation basée sur la simulation (SbO). De plus, les SbO peuvent adopter plusieurs rôles, permettant de réduire le comportement myope de plusieurs façons. Il est également possible d'avoir plusieurs niveaux d'autonomie en appliquant différents modes d'interaction. Ainsi, notre approche accepte des configurations dans lesquelles certains comportements myopes sont réduits et d'autres sont acceptés. Notre approche a été instanciée pour contrôler la cellule flexible AIP- PRIMECA de l'Université de Valenciennes. Les résultats des simulations ont montré que l'architecture proposée peut réduire les comportements myopes en établissant un équilibre entre la réactivité et la performance globale. Des expérimentations réelles ont été réalisées sur la cellule AIP-PRIMECA pour des scenarios dynamiques et des résultats prometteurs ont été obtenus

A dynamic scheduling model for construction enterprises

The vast majority of researches in the scheduling context focused on finding optimal or near-optimal predictive schedules under different scheduling problem characteristics. In the construction industry, predictive schedules are often produced in advance in order to direct construction operations and to support other planning activities. However, construction projects operate in dynamic environments subject to various real-time events, which usually disrupt the predictive optimal schedules, leading to schedules neither feasible nor optimal. Accordingly, the development of a dynamic scheduling model which can accommodate these real-time events would be of great importance for the successful implementation of construction scheduling systems. This research sought to develop a dynamic scheduling based solution which can be practically used for real time analysis and scheduling of construction projects, in addition to resources optimization for construction enterprises. The literature reviews for scheduling, dynamic scheduling, and optimization showed that despite the numerous researches presented and application performed in the dynamic scheduling field within manufacturing and other industries, there was dearth in dynamic scheduling literature in relation to the construction industry. The research followed two main interacting research paths, a path related to the development of the practical solution, and another path related to the core model development. The aim of the first path (or the proposed practical solution path) was to develop a computer-based dynamic scheduling framework which can be used in practical applications within the construction industry. Following the scheduling literature review, the construction project management community s opinions about the problem under study and the user requirements for the proposed solution were collected from 364 construction project management practitioners from 52 countries via a questionnaire survey and were used to form the basis for the functional specifications of a dynamic scheduling framework. The framework was in the form of a software tool fully integrated with current planning/scheduling practices with all core modelling which can support the integration of the dynamic scheduling processes to the current planning/scheduling process with minimal experience requirement from users about optimization. The second research path, or the dynamic scheduling core model development path, started with the development of a mathematical model based on the scheduling models in literature, with several extensions according to the practical considerations related to the construction industry, as investigated in the questionnaire survey. Scheduling problems are complex from operational research perspective; so, for the proposed solution to be functional in optimizing construction schedules, an optimization algorithm was developed to suit the problem's characteristics and to be used as part of the dynamic scheduling model's core. The developed algorithm contained few contributions to the scheduling context (such as schedule justification heuristics, and rectification to schedule generation schemes), as well as suggested modifications to the formulation and process of the adopted optimization technique (particle swarm optimization) leading to considerable improvement to this techniques outputs with respect to schedules quality. After the completion of the model development path, the first research path was concluded by combining the gathered solution's functional specifications and the developed dynamic scheduling model into a software tool, which was developed to verify & validate the proposed model s functionalities and the overall solution s practicality and scalability. The verification process started with an extensive testing of the model s static functionality using several well recognized scheduling problem sets available in literature, and the results showed that the developed algorithm can be ranked as one of the best state-of-the-art algorithms for solving resource-constrained project scheduling problems. To verify the software tool and the dynamic features of the developed model (or the formulation of data transfers from one optimization stage to the next), a case study was implemented on a construction entity in the Arabian Gulf area, having a mega project under construction, with all aspects to resemble an enterprise structure. The case study results showed that the proposed solution reasonably performed under large scale practical application (where all optimization targets were met in reasonable time) for all designed schedule preparation processes (baseline, progress updates, look-ahead schedules, and what-if schedules). Finally, to confirm and validate the effectiveness and practicality of the proposed solution, the solution's framework and the verification results were presented to field experts, and their opinions were collected through validation forms. The feedbacks received were very positive, where field experts/practitioners confirmed that the proposed solution achieved the main functionalities as designed in the solution s framework, and performed efficiently under the complexity of the applied case study

Scheduling with Alternative Process Plans

Katedra řídicí technik

The job shop scheduling problem with convex costs

The job shop scheduling literature has been dominated by a focus on regular objective functions -- in particular the makespan -- in its half a century long history. The last twenty years have encountered a spike of interest in other objectives, such as the total weighted tardiness, but research on non-regular objective functions has always been isolated and scattered. Motivated by this observation, we present a tabu search heuristic for a large class of job shop scheduling problems, where the objective is non-regular in general and minimizes a sum of separable convex cost functions attached to the operation start times and the differences between the start times of arbitrary pairs of operations. This problem definition generalizes a number of problems considered earlier in the literature. A particular notion of "critical paths" derived from the so-called timing problem is at the core of the proposed neighborhood definition exploited successfully in a tabu search algorithm. The computational results attest to the promise of our work