Development and performance evaluation of servo based PLC operated grain automatic weigher for Flour mill industry

Weigher is the necessity of a flour mill either to weigh the clean wheat before 1st break rolls or to weigh the final products to calculate extraction rate.  Low cost automatic weighing machine using latest technology of servo control and Programmable Logic Control was developed considering the advantages of electronic weighing and linear motion guide ways moving accuracies.  Statistical analysis indicated that there was no significant difference in mean value of measurements from set mass (1500, 3500, 5000g) and measured mass at the 95% probability level.  Minimum average percentage error (< 0.2%) was observed for 3500 to 5000g weight measurements.  Mass measurements on the dispensed material under repeatability conditions produced results within ± 0.22% of displayed set mass for 3000 to 5000g and     revealed that mass measurement of product by auto grain weigher was quite precise.  Automatic weigher can be used for mass measurement of granular products in automated production processes. Keywords: Wheat, Weigher, Servo, PLC, Ballscrew, Loadcel

Microalgae biomass as an additional ingredient of gluten-free bread: Dough rheology, texture quality and nutritional properties

Microalgae have been widely used as a source of functional ingredients such as pigments, antioxidants, vitamins, and omega-3 polyunsaturated fatty acids. They also represent a promising alternative source of protein. The objective of this study was to evaluate the impact of the addition of two green microalgae species (Nannochloropsis gaditana L2 and Chlamydomonas sp. EL5) on the techno-functional and nutritional properties of gluten-free bread. Microalgae biomass was added in the amounts of 1.0 and 3.0 g/100 g of flour. The behavior of the dough during the mixing as well as the physicochemical properties of the prepared breads were investigated. Gluten-free bread with N. gaditana L2 and Chlamydomonas sp. EL5 presented significantly higher protein and higher levels of lipids and ash, compared with the control bread. The incorporation of 3% microalgae biomass revealed a 100% increase in iron and calcium contents. The fatty acid profile of supplemented bread changed in a species-specific manner with a particular increase in linolenic acid (18:3 ω3) and a decrease in ω3/ω6 ratio. Besides, due to its original biochemical composition, mainly the highly protein content, microalgae incorporation was found to bring an overall structuring effect on the gluten-free bread texture. However, the dough mixing properties were not affected significantly by microalgae addition. A significant change in color was recorded in doughs, breads, crusts and crumbs. This was caused by the presence of pigment in microalgae biomass, which turned into more intense green-yellow tonalities. A sensory analysis revealed that the supplemented breads scored highest for nearly all the sensory parameters with the 3% N. gaditana L2 bread as the preferred one in terms of global appreciation. This innovative approach gives new insights of the possibility of improving gluten-free products, structurally and nutritionally, using only microalgae as a natural and a sustainable food ingredientinfo:eu-repo/semantics/publishedVersio

Influence of Wheat-Milled Products and Their Additive Blends on Pasta Dough Rheological, Microstructure, and Product Quality Characteristics

This study is aimed to assess the suitability of T. aestivum wheat milled products and its combinations with T. durum semolina with additives such as ascorbic acid, vital gluten and HPMC (Hydroxypropyl methyl cellulose) for pasta processing quality characteristics such as pasta dough rheology, microstructure, cooking quality, and sensory evaluation. Rheological studies showed maximum dough stability in Comb1 (T. aestivum wheat flour and semolina). Colour and cooking quality of Comb2 (T. durum semolina and T. aestivum wheat flour) and Comb3 (T. aestivum wheat semolina and T. durum semolina) were comparable with control. Pasting results indicated that T. aestivum semolina gave the lowest onset gelatinization temperature (66.9°C) but the highest peak viscosity (1.053 BU). Starch release was maximum in Comb1 (53.45%) when compared with control (44.9%) as also proved by microstructure studies. Firmness was seen to be slightly high in Comb3 (2.430 N) when compared with control (2.304 N), and sensory evaluations were also in the acceptable range for the same. The present study concludes that Comb3 comprising 50% T. durum semolina and 50% T. aestivum refined wheat flour with additives would be optimal alternate for 100% T. durum semolina for production of financially viable pasta

Effect of incorporation of mint on texture, colour and sensory parameters of biscuits

In recent years, there has been a general trend towards replacing the use of synthetic antioxidant by natural antioxidant, derived from various plants, spices and oil seeds, in processed food. The present study deals in the use of mint (Mentha spicta L) as a source of natural antioxidant in different forms viz, powder, extract, and pure menthol for its application in biscuits. Formulation of mint component was designed based on preliminary studies using various parameters such as instrumental assessment for texture and color measurement and sensory evaluation. The selected levels were as follows 1% mint powder (MNT-P), 500 mg mint extract (MNT-E), and 100 ppm pure menthol (MNT-M) for incorporation in biscuits. The biscuits with different mint forms were packed in unit pouches of metallized polyester/poly laminate and stored at room temperature for five months. The texture value of biscuits with mint powder (MNT-P) received higher scores, comparable with the control (CNT) and BHA (BNT) biscuit indicating their crisp nature. However, color measurement (Delta E) values in MNT-P biscuits were higher followed by MNT-E biscuit due to their green color, whereas the values of MNT-M biscuit were comparable with the CNT and BHA biscuit indicating MNT-M did not impart any change in the color of the biscuit. The sensory scores of MNT-M were higher (P <= 0.05) than MNT-P and MNT-E biscuits. MNT-P variation received significantly higher (P <= 0.05) scores in terms of texture, taste and mouth feel. The results indicate that MNT-P biscuits were highly acceptable compared to MNT-E and MNT-M biscuits

Structural, Culinary, Nutritional and Anti-Nutritional Properties of High Protein, Gluten Free, 100% Legume Pasta.

Wheat pasta has a compact structure built by a gluten network entrapping starch granules resulting in a low glycemic index, but is nevertheless unsuitable for gluten-intolerant people. High protein gluten-free legume flours, rich in fibers, resistant starch and minerals are thus a good alternative for gluten-free pasta production. In this study, gluten-free pasta was produced exclusively from faba, lentil or black-gram flours. The relationship between their structure, their cooking and Rheological properties and their in-vitro starch digestion was analyzed and compared to cereal gluten-free commercial pasta. Trypsin inhibitory activity, phytic acid and α-galactosides were determined in flours and in cooked pasta. All legume pasta were rich in protein, resistant starch and fibers. They had a thick but weak protein network, which is built during the pasta cooking step. This particular structure altered pasta springiness and increased cooking losses. Black-gram pasta, which is especially rich in soluble fibers, differed from faba and lentil pasta, with high springiness (0.85 vs. 0.75) and less loss during cooking. In comparison to a commercial cereal gluten-free pasta, all the legume pasta lost less material during cooking but was less cohesive and springy. Interestingly, due to their particular composition and structure, lentil and faba pasta released their starch more slowly than the commercial gluten-free pasta during the in-vitro digestion process. Anti-nutritional factors in legumes, such as trypsin inhibitory activity and α-galactosides were reduced by up to 82% and 73%, respectively, by pasta processing and cooking. However, these processing steps had a minor effect on phytic acid. This study demonstrates the advantages of using legumes for the production of gluten-free pasta with a low glycemic index and high nutritional quality