Treatment of end-of-life concrete in an innovative heating-air classification system for circular cement-based products

A stronger commitment towards Green Building and circular economy, in response to environmental concerns and economic trends, is evident in modern industrial cement and concrete production processes. The critical demand for an overall reduction in the environmental impact of the construction sector can be met through the consumption of high-grade supplementary raw materials. Advanced solutions are under development in current research activities that will be capable of up-cycling larger quantities of valuable raw materials from the fine fractions of End-of-Life (EoL) concrete waste. New technology, in particular the Heating-Air classification System (HAS), simultaneously applies a combination of heating and separation processes within a fluidized bed-like chamber under controlled temperatures (±600 °C) and treatment times (25–40 s). In that process, moisture and contaminants are removed from the EoL fine concrete aggregates (0–4 mm), yielding improved fine fractions, and ultrafine recycled concrete particles (<0.125 mm), consisting mainly of hydrated cement, thereby adding value to finer EoL concrete fractions. In this study, two types of ultrafine recycled concrete (either siliceous or limestone EoL concrete waste) are treated in a pilot HAS technology for their conversion into Supplementary Cementitious Material (SCM). The physico-chemical effect of the ultrafine recycled concrete particles and their potential use as SCM in new cement-based products is assessed by employing substitutions of up to 10% of the conventional binder. The environmental viability of their use as SCM is then evaluated in a Life Cycle Assessment (LCA). The results demonstrated accelerated hydration kinetics of the mortars that incorporated these SCMs at early ages and higher mechanical strengths at all curing ages. Optimal substitutions were established at 5%. The results suggested that the overall environmental impact could be reduced by up to 5% when employing the ultrafine recycled concrete particles as SCM in circular cement-based products, reducing greenhouse gas emissions by as much as 41 kg CO2 eq./ton of cement (i.e. 80 million tons CO2 eq./year). Finally, the environmental impacts were reduced even further by running the HAS on biofuel rather than fossil fuel.The authors of the present paper, prepared in the framework ofthe Project VEEP "Cost-Effective Recycling of C&DW in High AddedValue Energy Efficient Prefabricated Concrete Components forMassive Retrofitting of our Built Environment", wish to acknowl-edge the European Commission for its support. This project hasreceived funding from the European Union’s Horizon 2020 researchand innovation programme under grant agreement No 723582.This paper reflects only the author’s view and the European Com-mission is not responsible for any use that may be made of theinformation it contains.The authors are also grateful to the Spanish Ministry of Science,Innovation and Universities (MICIU) and the European RegionalDevelopment Fund (FEDER) for funding this line of research(RTI2018-097074-B-C21)

Progress in the influence of recycled construction and demolition mineral-based blends on the physical–mechanical behaviour of ternary cementitious matrices

The serious technical and environmental problems associated with the management of construction and demolition wastes (CDW) have led to a worldwide growing interest in the recycling of that waste stream as secondary raw material for sustainable building applications. This research work investigates the physical and mechanical behaviour of mortars made with ternary cements containing 7% of a binary recycled CDW mixture comprising the fine fraction (<5 mm) of recycled concrete waste (both siliceous and calcareous nature) in combination with recycled laminar glass in three different proportions (1/1, 1/2, and 2/1, respectively). To this end, the chemical composition and fineness of the anhydrous ternary cements were analysed, as well as their behaviour in paste and mortar matrices, in both fresh and hardened states, verifying the requirements established by the applicable standards. The results attest to the viability of using these ternary cements, as their performance is comparable to that of an ordinary Portland cement (OPC), without evidencing any significant dependence on the glass content. The compressive strength values decrease by 7–8% with respect to that of the OPC mortar, revealing the prevalence of the filler effect over the pozzolanic reaction. The ternary cements analysed in this study met the chemical, physical and mechanical requirements for the elaboration of future eco-efficient cements.This research was funded by the Spanish Ministry of Science, Innovation and Universities (MICIU), the Spanish National Research Agency (AEI) and the European Regional Development Fund (ERDF), grant number RTI2018-097074- B-C21-22. The authors are also grateful for the support received from the Spanish Construction and Demolition Waste Recycling Association (RCDA), the Spanish Institute of Cement and its Applications (IECA) and Sika (Madrid, Spain). We acknowledge support of the publication fee by the CSIC Open Access Publication Support Initiative through its Unit of Information Resources for Research (URICI)

Progress in the influence of recycled construction and demolition mineral-based blends on the physical–mechanical behaviour of ternary cementitious matrices

[Abstract:] The serious technical and environmental problems associated with the management of construction and demolition wastes (CDW) have led to a worldwide growing interest in the recycling of that waste stream as secondary raw material for sustainable building applications. This research work investigates the physical and mechanical behaviour of mortars made with ternary cements containing 7% of a binary recycled CDW mixture comprising the fine fraction (<5 mm) of recycled concrete waste (both siliceous and calcareous nature) in combination with recycled laminar glass in three different proportions (1/1, 1/2, and 2/1, respectively). To this end, the chemical composition and fineness of the anhydrous ternary cements were analysed, as well as their behaviour in paste and mortar matrices, in both fresh and hardened states, verifying the requirements established by the applicable standards. The results attest to the viability of using these ternary cements, as their performance is comparable to that of an ordinary Portland cement (OPC), without evidencing any significant dependence on the glass content. The compressive strength values decrease by 7–8% with respect to that of the OPC mortar, revealing the prevalence of the filler effect over the pozzolanic reaction. The ternary cements analysed in this study met the chemical, physical and mechanical requirements for the elaboration of future eco-efficient cements.Ministerio de Ciencia, Innovación y Universidades; RTI2018-097074-B-C21-2

Cements based on kaolinite waste

The cement industry involves high-energy consumption that generates high CO2 emissions into the atmosphere. Environmental concerns can be addressed by replacing parts of Portland cement clinkers with pozzolanic materials in mortars and concrete. Slag, fly ash and silica fume are materials considered for the planned replacement. Research studies on clay minerals, such as kaolinite, are being followed with special attention by the scientific community and the cement industry. It is well known that these minerals require an activation process to transform kaolinite (K) into metakaolinite (MK). MK is an amorphous material from the transformation of K with high pozzolanic activity, which is its capacity to react with the portlandite released during the hydration of Portland cement, generating compounds such as C–S–H gels and some aluminum-phase hydrates. One of the MK production methods is heat treatment controlled by kaolinite at temperatures in the range of 600–900°C. Different residues have been used (coal mining, paper sludge and waste from a drinking water treatment plant) activated at 600°C for 2h to elaborate blended cements. Due to their good behaviour as future eco-efficient additions, this research is a study by x-ray fluorescence (XRF), x-ray diffraction (XRD) and scanning electron microscopy (SEM) of their influence on the performances of blended cement mixtures (binary and ternary one), with substitutions of pozzolan ratio at 28 days of hydration. The porosity of pozzolanic cements decreases because of the formation of hydrated phases during pozzolanic reaction.the Spanish Ministry of the Economy and Competitiveness under coordinated projects BIA2015-65558C3-1-2-3R (MINECO/FEDER

Recycling of Waste Paper Sludge in Cements: Characterization and Behavior of New Eco-Efficient Matrices

The cement manufacturing process, because of its nature, is one of the major industries that release large amounts of greenhouse gases. It is estimated that releases between 800-1000 kg of CO2 per ton of clinker into the atmosphere. One of its priorities is the search for new materials that can be used as active additions, which have a direct impact on reducing gas pollutants. Recently, the Council of Ministers of the EU has adopted a directive that will introduce more stringent limits in order to reduce industrial emissions from 2016, and also wants to improve the health of the citizens as well as environmental protection. According to their intrinsic composition, paper sludge wastes can be used in many different ways such as agriculture, ceramics or even as an alternative combustible. During the last decade, a group of researchers from different Spanish institutions (Instituto Eduardo Torroja CSIC, Tecnalia and Universidad Autónoma de Madrid) have established the scientific, technical and environmental bases for the use of thermally activated paper sludges as pozzolanic additions in order to obtain ecoefficient portland cement manufacture. According to available data in Europe, its said that around 2.5 million tons of paper de-inking sludges are produced annually. These sludges are classified as inert wastes and for this reason, in most of countries are deposited in landfills with consequent environmental and social problems. The chapter of the book address the following concepts • Characterization of paper de-inking sludges • Activation process and its influence on the mineralogy of the activated products • Evaluation of the pozzolanic properties of the products obtained • Studies of reaction kinetics in various systems, pozzolan / lime and pozzolan / cement • Physical-mechanical behavior of the new cements • Aspects of durabilityProyectos Nacionales refs: MAT2003-06479-CO3; CTM2006-12551-CO3 y MAT2009-10874-CO3Peer reviewe

Durability of Construction and Demolition Waste-Bearing Ternary Eco-Cements

In recent years, the development of ternary cements has become a priority research line for obtaining cements with a lower carbon footprint, with the goal to contribute to achieve climate neutrality by 2050. This study compared ordinary Portland cement (OPC) durability to the performance of ternary cements bearing OPC plus 7% of a 2:1 binary blend of either calcareous (Hc) or siliceous (Hs) concrete waste fines and shatterproof glass. Durability was measured further to the existing legislation for testing concrete water absorption, effective porosity, pressurized water absorption and resistance to chlorides and CO2. The experimental findings showed that the 7% blended mortars performed better than the reference cement in terms of total and effective porosity, but they absorbed more pressurized water. They also exhibited lower CO2 resistance, particularly in the calcareous blend, likely due to its higher porosity. Including the binary blend of CDW enhanced chloride resistance with diffusion coefficients of 2.9 × 10−11 m2 s−1 (calcareous fines-glass, 7%Hc-G) and 1.5 × 10−11 m2 s−1 (siliceous fines-glass, 7%Hs-G) compared to the reference cement’s 4.3 × 10−11 m2 s−1. The siliceous fines-glass blend out-performed the calcareous blend in all the durability tests. As the mortars with and without CDW (construction and demolition waste) performed to similar standards overall, the former were deemed viable for the manufacture of future eco-efficient cements.This research was conducted as part of a national project funded by the Spanish Ministry of Science, Innovation and Universities (MICIU), the Spanish National Research Agency (AEI) and the European Regional Development Fund (ERDF), grant number RTI2018-097074-B-C21 and C-22

Use of coal mining waste as pozzolanic material in new blended cement matrixes

Research and eco-innovation geared to obtain alternative sources of raw materials from waste constitute pathways for enhancing the competitiveness of resource-intensive industries. Cement and concrete manufacture calls for new sources of new, highly pozzolanic products to improve the mechanical properties and durability of the resulting matrices, while at the same time reducing production costs and environmental impact. Spanish coal mining wastes generated in the extraction and washing steps from a mine in the Castilla-León region were investigated. Mineralogically, these wastes are composed by kaolinite (20-30%), illite (45-70%) and quartz (5-15). This composition is very interesting in order to activate, by controlled thermal activation, the present kaolinite that generates metakaolin, a highly pozzolanic product. Morphological, textural and microstructural changes affect the activity and reactivity of activated wastes. These first studies open up a new research line, practically unknown to the international research community, and stand out the important economic and environmental benefits associated with the recycling of these wastes as supplementary cementing materials for future commercial blended cements.Peer ReviewedPostprint (published version

Diet and food strategies in a southern al-Andalusian urban environment during Caliphal period, ecija, Sevilla

The Iberian medieval period is unique in European history due to the widespread socio-cultural changes that took place after the arrival of Arabs, Berbers and Islam in 711 AD. Recently, isotopic research has been insightful on dietary shifts, status, resource availability and the impact of environment. However, there is no published isotopic research exploring these factors in southern Iberian populations, and as the history of this area differs to the northern regions, this leaves a significant lacuna in our knowledge. This research fills this gap via isotopic analysis of human (n = 66) and faunal (n = 13) samples from the 9th to the 13th century Écija, a town renowned for high temperatures and salinity. Stable carbon (δ13C) and nitrogen (δ15N) isotopes were assessed from rib collagen, while carbon (δ13C) values were derived from enamel apatite. Human diet is consistent with C3 plant consumption with a very minor contribution of C4 plants, an interesting feature considering the suitability of Écija to C4 cereal production. δ15N values vary among adults, which may suggest variable animal protein consumption or isotopic variation within animal species due to differences in foddering. Consideration of δ13C collagen and apatite values together may indicate sugarcane consumption, while moderate δ15N values do not suggest a strong aridity or salinity effect. Comparison with other Iberian groups shows similarities relating to time and location rather than by religion, although more multi-isotopic studies combined with zooarchaeology and botany may reveal subtle differences unobservable in carbon and nitrogen collagen studies alone.OLC is funded by Plan Galego I2C mod.B (ED481D 2017/014). The research was partially funded by the projects “Galician Paleodiet” and by Consiliencia network (ED 431D2017/08) Xunta de GaliciaS

Effect of remote ischaemic conditioning on clinical outcomes in patients with acute myocardial infarction (CONDI-2/ERIC-PPCI): a single-blind randomised controlled trial.

BACKGROUND: Remote ischaemic conditioning with transient ischaemia and reperfusion applied to the arm has been shown to reduce myocardial infarct size in patients with ST-elevation myocardial infarction (STEMI) undergoing primary percutaneous coronary intervention (PPCI). We investigated whether remote ischaemic conditioning could reduce the incidence of cardiac death and hospitalisation for heart failure at 12 months. METHODS: We did an international investigator-initiated, prospective, single-blind, randomised controlled trial (CONDI-2/ERIC-PPCI) at 33 centres across the UK, Denmark, Spain, and Serbia. Patients (age >18 years) with suspected STEMI and who were eligible for PPCI were randomly allocated (1:1, stratified by centre with a permuted block method) to receive standard treatment (including a sham simulated remote ischaemic conditioning intervention at UK sites only) or remote ischaemic conditioning treatment (intermittent ischaemia and reperfusion applied to the arm through four cycles of 5-min inflation and 5-min deflation of an automated cuff device) before PPCI. Investigators responsible for data collection and outcome assessment were masked to treatment allocation. The primary combined endpoint was cardiac death or hospitalisation for heart failure at 12 months in the intention-to-treat population. This trial is registered with ClinicalTrials.gov (NCT02342522) and is completed. FINDINGS: Between Nov 6, 2013, and March 31, 2018, 5401 patients were randomly allocated to either the control group (n=2701) or the remote ischaemic conditioning group (n=2700). After exclusion of patients upon hospital arrival or loss to follow-up, 2569 patients in the control group and 2546 in the intervention group were included in the intention-to-treat analysis. At 12 months post-PPCI, the Kaplan-Meier-estimated frequencies of cardiac death or hospitalisation for heart failure (the primary endpoint) were 220 (8·6%) patients in the control group and 239 (9·4%) in the remote ischaemic conditioning group (hazard ratio 1·10 [95% CI 0·91-1·32], p=0·32 for intervention versus control). No important unexpected adverse events or side effects of remote ischaemic conditioning were observed. INTERPRETATION: Remote ischaemic conditioning does not improve clinical outcomes (cardiac death or hospitalisation for heart failure) at 12 months in patients with STEMI undergoing PPCI. FUNDING: British Heart Foundation, University College London Hospitals/University College London Biomedical Research Centre, Danish Innovation Foundation, Novo Nordisk Foundation, TrygFonden

Design and performance of masonry mortars made with recycled concrete aggregates

14 páginas, 8 figuras, 9 tablas.[ES] El presente trabajo presenta y discute las condiciones de viabilidad técnica para la utilización de la fracción fina de áridos reciclados, procedentes de escombro de hormigón, en la fabricación de morteros de albañilería utilizando cemento como conglomerante. Inicialmente, se estudian las características químicas y físico- mecánicas de los áridos reciclados finos procedentes de hormigón seleccionado. Se concluye que las características limitantes del árido reciclado para su uso en morteros de albañilería resultan ser la alta absorción y el elevado contenido en sulfatos, en comparación con las arenas naturales de naturaleza caliza. De forma análoga a lo recomendado en el hormigón estructural, se apunta hacia la utilización de mezclas de áridos reciclados y naturales en la fabricación de morteros de albañilería. Del estudio de dosificaciones y caracterización de morteros, elaborados con áridos reciclados de hormigón, se establece que los morteros de albañilería base cemento pueden incorporar un 25% como máximo de árido reciclado sin evidenciar pérdidas significativas de prestaciones. Y, no requiere de nuevos aditivos ni de una mayor cantidad de cemento.[EN] The present paper discusses the technical feasibility ofusing the fine fraction of recycled aggregate fromconcrete rubble to manufacture cement mortar andpossible conditions. An initial study of the chemical and physical-mechanicalcharacteristics of fines recycled from selected concreteshowed that their high absorptivity and high sulfatecontent compared to natural limestone sands were thelimiting factors to their in masonry mortars. As in the caseof structural concrete, a blend of recycled and naturalaggregate would appear to be suitable for masonrymortars.A study of the mix proportions and characteristics ofmortars made with recycled concrete aggregate showedthat up to 25% recycled aggregate can be used incement-based masonry mortars with no significant declinein performance and no new admixtures or higher cementcontent requires.Los autores del presente trabajo quieren agradecer al Ministerio de Medio Ambiente y al Departamento de Industria, Comercio y Turismo del Gobierno Vasco, por la subvención recibida para la realización del presente trabajo de investigación.Peer reviewe