An Explanatory Study on the Non-Parametric Multivariate T2 Control Chart

Most control charts require the assumption of normal distribution for observations. When distribution is not normal, one can use non-parametric control charts such as sign control chart. A deficiency of such control charts could be the loss of information due to replacing an observation with its sign or rank. Furthermore, because the chart statistics of T2 are correlated, the T2 chart is not a desire performance. Non-parametric bootstrap algorithm could help to calculate control chart parameters using the original observations while no assumption regarding the distribution is needed. In this paper, first, a bootstrap multivariate control chart is presented based on Hotelling’s T2 statistic then the performance of the bootstrap multivariate control chart is compared to a Hotelling’s T2 parametric multivariate control chart, a multivariate sign control chart, and a multivariate Wilcoxon control chart using a simulation study. Ultimately, the bootstrap multivariate control chart is used in an empirical example to study the process of sugar production

A Likelihood Ratio Test Approach to Profile Monitoring in Tourism Industry

A new statistical profile monitoring technique to monitor and detect changes in logistic profiles with an application in the tourism industry is presented in this paper. In the statistical process control literature, profile is usually referred to as a relationship between a response variable and one or more explanatory variables. In the tourism case study presented in this paper, time is considered as the explanatory variable and tourism satisfaction as the response variable. The Likelihood ratio test is used as a vehicle to detect any changes in the satisfaction profile in phase II of profile monitoring. The performance of the proposed method is evaluated using the average run length criterion. The numerical data indicate satisfactory results for the proposed approach

Identifying the period of a step change in high-yield processes

Quality control charts have proven to be very effective in detecting out-of-control states. When a signal is detected a search begins to identify and eliminate the source(s) of the signal. A critical issue that keeps the mind of the process engineer busy at this point is determining the time when the process first changed. Knowing when the process first changed can assist process engineers to focus efforts effectively on eliminating the source(s) of the signal. The time when a change in the process takes place is referred to as the change point. This paper provides an estimator for a period of time in which a step change in the process non-conformity proportion in high-yield processes occurs. In such processes, the number of items until the occurrence of the first non-conforming item can be modeled by a geometric distribution. The performance of the proposed model is investigated through several numerical examples. The results indicate that the proposed estimator provides a reasonable estimate for the period when the step change occurred at the process non-conformity level. Copyright © 2009 John Wiley & Sons, Ltd.Peer Reviewedhttp://deepblue.lib.umich.edu/bitstream/2027.42/64306/1/1007_ftp.pd

A Statistical Model for Determination of the Type of Knowledge Management Approach Based on Organization Processes

Knowledge management is vital to organization management and is done by pursuing different strategies, which are mainly based on two basic knowledge management approaches called the explicit-oriented approach and the tacit-oriented approach. In this paper, we have tried to consider the type of knowledge strategy of organizations in a new classification including organizations with routine or non-routine processes. Thus, the two important knowledge strategies of organizations, the explicit-oriented and the tacit-oriented strategy, are evaluated using a questionnaire completed by 64 companies of either the type with routine or the type with non-routine processes. Then, the relation between the state of knowledge in the companies and the types of companies was determined by using logistic regression and it was found that the companies which use explicit knowledge operate more routinely and vice versa, the companies which use tacit knowledge operate less routinely

Change Point Estimation of a Process Variance with a Linear Trend Disturbance

When a change occurs in a process, one expects to receive a signal from a control chart as quickly as possible. Upon the receipt of signal from the control chart a search for identifying the source of disturbance begins. However, searching for assignable cause around the signal time, due to the fact that the disturbance may have manifested itself into the rocess sometimes back, may not always lead to successful identification of assignable cause(s). If process engineers could identify the change point, i.e. the time when the disturbance first manifested itself into the process, then corrective actions could be directed towards effective elimination of the source of disturbance. In this paper we develop a maximum likelihood estimator (MLE) for process change point designed to detect changes in process variance of a normal quality characteristic when the change follows a linear trend. We describe how this estimator can be used to identify the change point when a Shewhart S-control chart signals a change in the process variance. Numerical results reveal that the proposed estimator outperforms the MLE designed for step change when a linear trend disturbance is present

On the Effectiveness of Profile Monitoring to Enhance Functional Performance of Particleboards

This paper explores connection between profile monitoring and functional performance of manufactured products. In particular, the empirical relationship between the vertical density profile of the particleboards and their functional performances (the internal bond and the surface soundness) is studied. Results based on a real case study showed that the profile shape clearly affects the final performance of the panel, and thus profile monitoring is really worth to keep the final quality of the product at its target level. This result motivates the second objective of the paper, which consists of comparing performance of two (parametric and nonparametric) approaches for vertical density profile monitoring

A Multivariate Control Chart for Autocorrelated Tool Wear Processes

Full automation of metal cutting processes has been a long held goal of the manufacturing industry. One key obstacle to achieving this ambition has been the inability to monitor completely the condition of the cutting tool in real time, as premature tool breakage and heavy tool wear can result in substantial costs through damage to the machinery and increasing the risk of non-conforming items that have to be scrapped or reworked. Instead, the condition of the tool has to be indirectly monitored using modern sensor technology that measures the acoustic emission, sound, spindle power and vibration of the tool during a cut. An on-line monitoring procedure for such data is proposed. Firstly, the standard deviation is extracted from each sensor signal to summarise the state of the tool after each cut. Secondly, a multivariate autoregressive state space model is specified for estimating the joint effects and cross-correlation of the sensor variables in Phase I. Then we apply a distribution-free monitoring scheme to the model residuals in Phase II, based on binomial type statistics. The proposed methodology is illustrated using a case study of titanium alloy milling (a machining process used in the manufacture of aircraft landing gears) from the Advanced Manufacturing Research Centre in Sheffield, UK, and is demonstrated to outperform alternative residual control charts in this application

Multivariate control charts based on Bayesian state space models

This paper develops a new multivariate control charting method for vector autocorrelated and serially correlated processes. The main idea is to propose a Bayesian multivariate local level model, which is a generalization of the Shewhart-Deming model for autocorrelated processes, in order to provide the predictive error distribution of the process and then to apply a univariate modified EWMA control chart to the logarithm of the Bayes' factors of the predictive error density versus the target error density. The resulting chart is proposed as capable to deal with both the non-normality and the autocorrelation structure of the log Bayes' factors. The new control charting scheme is general in application and it has the advantage to control simultaneously not only the process mean vector and the dispersion covariance matrix, but also the entire target distribution of the process. Two examples of London metal exchange data and of production time series data illustrate the capabilities of the new control chart.Comment: 19 pages, 6 figure

Modeling and Analysis of Effective Ways for Improving the Reliability of Second-hand Products Sold with Warranty

Often, customers are uncertain about the performance and durability of the used/second-hand products. The warranties play an important role in reassuring the buyer. Offering the warranty implies that the dealer incurs additional costs to service any claims made by the customers. Reducing warranty costs is an issue of great interest to dealers. One way of improving the reliability and reducing the warranty servicing cost for second-hand items is through actions such as overhaul and upgrade which are carried out by the dealer or a third party. Improving actions allow the dealer to offer better warranty terms and to sell the item at a higher price. This paper deals with two effective approaches (virtual age approach and screening test approach) to decide on the reliability improvement strategies for second-hand products sold under various warranty policies (failure-free, rebate warranty, and a combination of free replacement and lump sum). A numerical example illustrates that from a dealer’s point of view, it is beneficial to carry out an improvement action only if the reduction in the warranty servicing cost is greater than the extra cost incurred due to this improvement action

Change Point Estimation in Monitoring Survival Time

Precise identification of the time when a change in a hospital outcome has occurred enables clinical experts to search for a potential special cause more effectively. In this paper, we develop change point estimation methods for survival time of a clinical procedure in the presence of patient mix in a Bayesian framework. We apply Bayesian hierarchical models to formulate the change point where there exists a step change in the mean survival time of patients who underwent cardiac surgery. The data are right censored since the monitoring is conducted over a limited follow-up period. We capture the effect of risk factors prior to the surgery using a Weibull accelerated failure time regression model. Markov Chain Monte Carlo is used to obtain posterior distributions of the change point parameters including location and magnitude of changes and also corresponding probabilistic intervals and inferences. The performance of the Bayesian estimator is investigated through simulations and the result shows that precise estimates can be obtained when they are used in conjunction with the risk-adjusted survival time CUSUM control charts for different magnitude scenarios. The proposed estimator shows a better performance where a longer follow-up period, censoring time, is applied. In comparison with the alternative built-in CUSUM estimator, more accurate and precise estimates are obtained by the Bayesian estimator. These superiorities are enhanced when probability quantification, flexibility and generalizability of the Bayesian change point detection model are also considered