High-frequency ultrasonic speckle velocimetry in sheared complex fluids

High-frequency ultrasonic pulses at 36 MHz are used to measure velocity profiles in a complex fluid sheared in the Couette geometry. Our technique is based on time-domain cross-correlation of ultrasonic speckle signals backscattered by the moving medium. Post-processing of acoustic data allows us to record a velocity profile in 0.02--2 s with a spatial resolution of 40 $\mu$m over 1 mm. After a careful calibration using a Newtonian suspension, the technique is applied to a sheared lyotropic lamellar phase seeded with polystyrene spheres of diameter 3--10 $\mu$m. Time-averaged velocity profiles reveal the existence of inhomogeneous flows, with both wall slip and shear bands, in the vicinity of a shear-induced ``layering'' transition. Slow transient regimes and/or temporal fluctuations can also be resolved and exhibit complex spatio-temporal flow behaviors with sometimes more than two shear bands.Comment: 15 pages, 18 figures, submitted to Eur. Phys. J. A

Experimental investigations of two-phase flow measurement using ultrasonic sensors

This thesis presents the investigations conducted in the use of ultrasonic technology to measure two-phase flow in both horizontal and vertical pipe flows which is important for the petroleum industry. However, there are still key challenges to measure parameters of the multiphase flow accurately. Four methods of ultrasonic technologies were explored. The Hilbert-Huang transform (HHT) was first applied to the ultrasound signals of air-water flow on horizontal flow for measurement of the parameters of the two- phase slug flow. The use of the HHT technique is sensitive enough to detect the hydrodynamics of the slug flow. The results of the experiments are compared with correlations in the literature and are in good agreement. Next, experimental data of air-water two-phase flow under slug, elongated bubble, stratified-wavy and stratified flow regimes were used to develop an objective flow regime classification of two-phase flow using the ultrasonic Doppler sensor and artificial neural network (ANN). The classifications using the power spectral density (PSD) and discrete wavelet transform (DWT) features have accuracies of 87% and 95.6% respectively. This is considerably more promising as it uses non-invasive and non-radioactive sensors. Moreover, ultrasonic pulse wave transducers with centre frequencies of 1MHz and 7.5MHz were used to measure two-phase flow both in horizontal and vertical flow pipes. The liquid level measurement was compared with the conductivity probes technique and agreed qualitatively. However, in the vertical with a gas volume fraction (GVF) higher than 20%, the ultrasound signals were attenuated. Furthermore, gas-liquid and oil-water two-phase flow rates in a vertical upward flow were measured using a combination of an ultrasound Doppler sensor and gamma densitometer. The results showed that the flow gas and liquid flow rates measured are within ±10% for low void fraction tests, water-cut measurements are within ±10%, densities within ±5%, and void fractions within ±10%. These findings are good results for a relatively fast flowing multiphase flow

Two-phase slug flow measurement using ultra-sonic techniques in combination with T-Y junctions

The accurate measurement of multiphase flows of oil/water/gas is a critical element of oil exploration and production. Thus, over the last three decades; the development and deployment of in-line multiphase flow metering systems has been a major focus worldwide. Accurate measurement of multiphase flow in the oil and gas industry is difficult because there is a wide range of flow regimes and multiphase meters do not generally perform well under the intermittent slug flow conditions which commonly occur in oil production. This thesis investigates the use of Doppler and cross-correlation ultrasonic measurements made in different high gas void fraction flow, partially separated liquid and gas flows, and homogeneous flow and raw slug flow, to assess the accuracy of measurement in these regimes. This approach has been tested on water/air flows in a 50mm diameter pipe facility. The system employs a partial gas/liquid separation and homogenisation using a T-Y junction configuration. A combination of ultrasonic measurement techniques was used to measure flow velocities and conductivity rings to measure the gas fraction. In the partially separated regime, ultrasonic cross-correlation and conductivity rings are used to measure the liquid flow-rate. In the homogeneous flow, a clamp-on ultrasonic Doppler meter is used to measure the homogeneous velocity and combined with conductivity ring measurements to provide measurement of the liquid and gas flow-rates. The slug flow regime measurements employ the raw Doppler shift data from the ultrasonic Doppler flowmeter, together with the slug flow closure equation and combined with gas fraction obtained by conductivity rings, to determine the liquid and gas flow-rates. Measurements were made with liquid velocities from 1.0m/s to 2.0m/s with gas void fractions up to 60%. Using these techniques the accuracies of the liquid flow-rate measurement in the partially separated, homogeneous and slug regimes were 10%, 10% and 15% respectively. The accuracy of the gas flow-rate in both the homogeneous and raw slug regimes was 10%. The method offers the possibility of further improvement in the accuracy by combining measurement from different regimes

Noncontacting device to indicate deflection of turbopump internal rotating parts

Phase 2 (development) which was concluded for the ultrasonic Doppler device and the light-pipe-reflectance device is reported. An ultrasonic Doppler breadboard system was assembled which accurately measured runout in the J-2 LOX pump impeller during operation. The transducer was mounted on the outside of the pump volute using a C-clamp. Vibration was measured by conducting the ultrasonic wave through the volute housing and through the fluid in the volute to the impeller surface. The impeller vibration was also measured accurately using the light-pipe probe mounted in an elastomeric-gland fitting in the pump case. A special epoxy resin developed for cryogenic applications was forced into the end of the fiber-optic probe to retain the fibers. Subsequently, the probe suffered no damage after simultaneous exposure to 2150 psi and 77 F. Preliminary flash X-radiographs were taken of the turbine wheel and the shaft-bearing-seal assembly, using a 2-megavolt X-ray unit. Reasonable resolution and contrast was obtained. A fast-neutron detector was fabricated and sensitivity was measured. The results demonstrated that the technique is feasible for integrated-time measurements requiring, perhaps, 240 revolutions to obtain sufficient exposure at 35,000 rpm. The experimental verification plans are included

Application of acoustic techniques to fluid-particle systems – A review

Acoustic methods applied to opaque systems have attracted the attention of researchers in fluid mechanics. In particular, owing to their ability to characterise in real-time, non-transparent and highly concentrated fluid-particle systems, they have been applied to the study of complex multiphase flows such as fluidised beds. This paper gives an overview of the physical principles and typical challenges of ultrasound and acoustic emission AE methods when applied to fluid-particle systems. The principles of ultrasound imaging are explained first. The measurement techniques and signal processing methodologies for obtaining velocity profiles, size distribution of the dispersed phases, and solid volume fraction are then discussed. The techniques are based on the measurement of attenuation, sound speed, frequency shift, and transit time of the propagated sound wave. A description of the acoustic emission technique and applications to fluid-particle systems are then discussed. Finally, extensions and future opportunities of the acoustic techniques are presented

Non-invasive classification of gas–liquid two-phase horizontal flow regimes using an ultrasonic Doppler sensor and a neural network

The identification of flow pattern is a key issue in multiphase flow which is encountered in the petrochemical industry. It is difficult to identify the gas–liquid flow regimes objectively with the gas–liquid two-phase flow. This paper presents the feasibility of a clamp-on instrument for an objective flow regime classification of two-phase flow using an ultrasonic Doppler sensor and an artificial neural network, which records and processes the ultrasonic signals reflected from the two-phase flow. Experimental data is obtained on a horizontal test rig with a total pipe length of 21 m and 5.08 cm internal diameter carrying air-water two-phase flow under slug, elongated bubble, stratified-wavy and, stratified flow regimes. Multilayer perceptron neural networks (MLPNNs) are used to develop the classification model. The classifier requires features as an input which is representative of the signals. Ultrasound signal features are extracted by applying both power spectral density (PSD) and discrete wavelet transform (DWT) methods to the flow signals. A classification scheme of '1-of-C coding method for classification' was adopted to classify features extracted into one of four flow regime categories. To improve the performance of the flow regime classifier network, a second level neural network was incorporated by using the output of a first level networks feature as an input feature. The addition of the two network models provided a combined neural network model which has achieved a higher accuracy than single neural network models. Classification accuracies are evaluated in the form of both the PSD and DWT features. The success rates of the two models are: (1) using PSD features, the classifier missed 3 datasets out of 24 test datasets of the classification and scored 87.5% accuracy; (2) with the DWT features, the network misclassified only one data point and it was able to classify the flow patterns up to 95.8% accuracy. This approach has demonstrated the success of a clamp-on ultrasound sensor for flow regime classification that would be possible in industry practice. It is considerably more promising than other techniques as it uses a non-invasive and non-radioactive sensor

The use of ultrasound for detecting particles suspended in lubricant and hydraulic fluids

Imperial Users onl

Identification of Gas-Liquid Flow Regimes Using a Non-intrusive Doppler Ultrasonic Sensor and Virtual Flow Regime Maps

The accurate prediction of flow regimes is vital for the analysis of behaviour and operation of gas/liquid two-phase systems in industrial processes. This paper investigates the feasibility of a non-radioactive and non-intrusive method for the objective identification of two-phase gas/liquid flow regimes using a Doppler ultrasonic sensor and machine learning approaches. The experimental data is acquired from a 16.2-m long S-shaped riser, connected to a 40-m horizontal pipe with an internal diameter of 50.4 mm. The tests cover the bubbly, slug, churn and annular flow regimes. The power spectral density (PSD) method is applied to the flow modulated ultrasound signals in order to extract frequency-domain features of the two-phase flow. Principal Component Analysis (PCA) is then used to reduce the dimensionality of the data so as to enable visualisation in the form of a virtual flow regime map. Finally, a support vector machine (SVM) is deployed to develop an objective classifier in the reduced space. The classifier attained 85.7% accuracy on training samples and 84.6% accuracy on test samples. Our approach has shown the success of the ultrasound sensor, PCA-SVM, and virtual flow regime maps for objective two-phase flow regime classification on pipeline-riser systems, which is beneficial to operators in industrial practice. The use of a non-radioactive and non-intrusive sensor also makes it more favorable than other existing techniques

Velocity profiles and interface instability in a two-phase fluid: investigations using ultrasonic velocity profiler

In the present study the velocity profiles and the instability at the interface of a two phase water-oil fluid were investigated. The main aim of the research project was to investigate the instability mechanisms that can cause the failure of an oil spill barrier. Such mechanisms have been studied before for a vast variety of conditions (Wicks in Fluid dynamics of floating oil containment by mechanical barriers in the presence of water currents. In: Conference on prevention and control of oil spills, pp 55-106, 1969; Fannelop in Appl Ocean Res 5(2):80-92, 1983; Lee and Kang in Spill Sci Technol Bull 4(4):257-266, 1997; Fang and Johnston in J Waterway Port Coast Ocean Eng ASCE 127(4):234-239, 2001; among others). Although the velocity field in the region behind the barrier can influence the failure significantly, it had not been measured and analyzed precisely. In the present study the velocity profiles in the vicinity of different barriers were studied. To undertake the experiments, an oil layer was contained over the surface of flowing water by means of a barrier in a laboratory flume. The ultrasonic velocity profiler method was used to measure velocity profiles in each phase and to detect the oil-water interface. The effect of the barrier geometry on velocity profiles was studied. It was determined that the contained oil slick, although similar to a gravity current, can not be considered as a gravity current. The oil-water interface, derived from ultrasonic echo, was used to find the velocity profile in each fluid. Finally it was shown that the fluctuations at the rearward side of the oil slick head are due to Kelvin-Helmholtz instabilitie