Cyber-physical business systems modelling : advancing Industry 4.0

Abstract: The dynamic digital age drives contemporary multinationals to focus on delivering world-class business solutions with the use of advanced technology. Contemporary multinationals relate to a present-day business primarily engaged to generate profits. These complex multinationals offer value through the manufacture, sale, and management of products and services. Disruptive strategies in operations driven by emerging technological innovations demand continuous business improvements. These insightful opportunities are inclusive of operations, enterprise systems, engineering management, and research. Business sustainability is a strategic priority to deliver exceptional digital solutions. The Fourth Industrial Revolutions (4IR) offer significant technological advancements for total business sustainability. The underlying 4IR technologies include Cyber-Physical Systems (CPS). The collective challenges of a large global business are not easy to predict. CPS protocols deliver sustainable prospects required to integrate and model physical systems in real-time driven by the 4IR implementations. The goal of this thesis is to develop a model (CPS) suitable for self-predicting and to determine ideal operational practice driven by technologies of the 4IR. The model (CPS) seeks a novel tool effective for comprehensive business evaluation and optimisation. The competence of the anticipated tool includes suitability to collaborate current operations and predict the impact of change on a complex business. ..D.Phil. (Engineering Management

Cyber-physical systems in manufacturing: Future trends and research priorities

In the last decades, the manufacturing ecosystem witnessed an unprecedented evolution of disruptive technologies forging new opportunities for manufacturing companies to cope the ever-growing market pressure. Moreover, the race to create value for the customers has been hindered by several issues that both small and large companies have been facing, such as shorter product life cycles, rapid time-to-market, product complexity, cost pressure, increased international competition, etc. In this scenario, ICT represent a crucial enabler for preserving competitiveness and fostering industry innovation. In particular, among these technologies, Cyber-Physical Systems (CPS) is growing an ever-high interest of industry stakeholders, researchers, practitioners and policy makers as they are considered the key technology that will transform manufacturing industry to the next generation. Indeed, CPS is a breakthrough research area for ICT in manufacturing and represents the cornerstone for achieving the EU2020 "smart everywhere" vision. At this early development phase, there is the urgent need to set the ground for future research streams, create a common understanding and consensus, define viable migration paths and support standards definition. This paper describes the identified research challenges and the future trends that will drive to the adoption of CPS in manufacturing. The main evidences on researches challenges expected for CPS in manufacturing are outlined by the authors that have been involved in the sCorPiuS project 'European Roadmap for Cyber- Physical Systems in Manufacturing', promoted by the European Commission to define a roadmap for future CPS in manufacturing adoption research agenda

Road2CPS priorities and recommendations for research and innovation in cyber-physical systems

This document summarises the findings of the Road2CPS project, co-financed by the European Commission under the H2020 Research and Innovation Programme, to develop a roadmap and recommendations for strategic action required for future deployment of Cyber-Physical Systems (CPS). The term Cyber-Physical System describes hardware-software systems, which tightly couple the physical world and the virtual world. They are established from networked embedded systems that are connected with the outside world through sensors and actuators and have the capability to collaborate, adapt, and evolve. In the ARTEMIS Strategic Research Agenda 2016, CPS are described as ‘Embedded Intelligent ICT Systems’ that make products smarter, more interconnected, interdependent, collaborative, and autonomous. In the future world of CPS, a huge number of devices connected to the physical world will be able to exchange data with each other, access web services, and interact with people. Moreover, information systems will sense, monitor and even control the physical world via Cyber-Physical Systems and the Internet of Things (HiPEAC Vision 2015). Cyber-Physical Systems find their application in many highly relevant areas to our society: multi-modal transport, health, smart factories, smart grids and smart cities amongst others. The deployment of Cyber-Physical Systems (CPS) is expected to increase substantially over the next decades, holding great potential for novel applications and innovative product development. Digital technologies have already pervaded day-to-day life massively, affecting all kinds of interactions between humans and their environment. However, the inherent complexity of CPSs, as well as the need to meet optimised performance and comply with essential requirements like safety, privacy, security, raises many questions that are currently being explored by the research community. Road2CPS aims at accelerating uptake and implementation of these efforts. The Road2CPS project identifying and analysing the relevant technology fields and related research priorities to fuel the development of trustworthy CPS, as well as the specific technologies, needs and barriers for a successful implementation in different application domains and to derive recommendations for strategic action. The document at hand was established through an interactive, community-based approach, involving over 300 experts from academia, industry and policy making through a series of workshops and consultations. Visions and priorities of recently produced roadmaps in the area of CPS, IoT (Internet of Things), SoS (System-of-Systems) and FoF (Factories of the Future) were discussed, complemented by sharing views and perspectives on CPS implementation in application domains, evolving multi-sided eco-systems as well as business and policy related barriers, enablers and success factors. From the workshops and accompanying activities recommendations for future research and innovation activities were derived and topics and timelines for their implementation proposed. Amongst the technological topics, and related future research priorities ‘integration, interoperability, standards’ ranged highest in all workshops. The topic is connected to digital platforms and reference architectures, which have already become a key priority theme for the EC and their Digitisation Strategy as well as the work on the right standards to help successful implementation of CPSs. Other themes of very high technology/research relevance revealed to be ‘modelling and simulation’, ‘safety and dependability’, ‘security and privacy’, ‘big data and real-time analysis’, ‘ubiquitous autonomy and forecasting’ as well as ‘HMI/human machine awareness’. Next to this, themes emerged including ‘decision making and support’, ‘CPS engineering (requirements, design)’, ‘CPS life-cycle management’, ‘System-of-Systems’, ‘distributed management’, ‘cognitive CPS’, ‘emergence, complexity, adaptability and flexibility’ and work on the foundations of CPS and ‘cross-disciplinary research/CPS Science’

Cyber-Physical Threat Intelligence for Critical Infrastructures Security

Modern critical infrastructures comprise of many interconnected cyber and physical assets, and as such are large scale cyber-physical systems. Hence, the conventional approach of securing these infrastructures by addressing cyber security and physical security separately is no longer effective. Rather more integrated approaches that address the security of cyber and physical assets at the same time are required. This book presents integrated (i.e. cyber and physical) security approaches and technologies for the critical infrastructures that underpin our societies. Specifically, it introduces advanced techniques for threat detection, risk assessment and security information sharing, based on leading edge technologies like machine learning, security knowledge modelling, IoT security and distributed ledger infrastructures. Likewise, it presets how established security technologies like Security Information and Event Management (SIEM), pen-testing, vulnerability assessment and security data analytics can be used in the context of integrated Critical Infrastructure Protection. The novel methods and techniques of the book are exemplified in case studies involving critical infrastructures in four industrial sectors, namely finance, healthcare, energy and communications. The peculiarities of critical infrastructure protection in each one of these sectors is discussed and addressed based on sector-specific solutions. The advent of the fourth industrial revolution (Industry 4.0) is expected to increase the cyber-physical nature of critical infrastructures as well as their interconnection in the scope of sectorial and cross-sector value chains. Therefore, the demand for solutions that foster the interplay between cyber and physical security, and enable Cyber-Physical Threat Intelligence is likely to explode. In this book, we have shed light on the structure of such integrated security systems, as well as on the technologies that will underpin their operation. We hope that Security and Critical Infrastructure Protection stakeholders will find the book useful when planning their future security strategies

Industry 4.0 or Pharma 4.0?

This chapter examines the convergence of Industry 4.0 and Pharma 4.0 in the context of healthcare supply chains. It investigates the potential applications of these industrial revolutions to enhance the flexibility, benefits, challenges, and opportunities of healthcare supply chains. This chapter highlights the application of state-of-the-art technology to create intelligent, adaptable, and personalized supply chain systems for the healthcare and pharmaceutical sectors. The literature on “Pharma Industry 4.0” is reviewed, with a focus on the opportunities for sustainable value creation and pharmaceutical supply chain research. Healthcare supply chain has some serious issues like counterfeit drugs, non-transparent supply chain, unfear track and trace system of medicines and biomedical instruments. The authors identified the potential solutions for these issues with the help of current innovative technologies and practices

The security challenges in the IoT enabled cyber-physical systems and opportunities for evolutionary computing & other computational intelligence

Internet of Things (IoT) has given rise to the fourth industrial revolution (Industrie 4.0), and it brings great benefits by connecting people, processes and data. However, cybersecurity has become a critical challenge in the IoT enabled cyber physical systems, from connected supply chain, Big Data produced by huge amount of IoT devices, to industry control systems. Evolutionary computation combining with other computational intelligence will play an important role for cybersecurity, such as artificial immune mechanism for IoT security architecture, data mining/fusion in IoT enabled cyber physical systems, and data driven cybersecurity. This paper provides an overview of security challenges in IoT enabled cyber-physical systems and what evolutionary computation and other computational intelligence technology could contribute for the challenges. The overview could provide clues and guidance for research in IoT security with computational intelligence

Improving System Reliability for Cyber-Physical Systems

Cyber-physical systems (CPS) are systems featuring a tight combination of, and coordination between, the system's computational and physical elements. Cyber-physical systems include systems ranging from critical infrastructure such as a power grid and transportation system to health and biomedical devices. System reliability, i.e., the ability of a system to perform its intended function under a given set of environmental and operational conditions for a given period of time, is a fundamental requirement of cyber-physical systems. An unreliable system often leads to disruption of service, financial cost and even loss of human life. An important and prevalent type of cyber-physical system meets the following criteria: processing large amounts of data; employing software as a system component; running online continuously; having operator-in-the-loop because of human judgment and an accountability requirement for safety critical systems. This thesis aims to improve system reliability for this type of cyber-physical system. To improve system reliability for this type of cyber-physical system, I present a system evaluation approach entitled automated online evaluation (AOE), which is a data-centric runtime monitoring and reliability evaluation approach that works in parallel with the cyber-physical system to conduct automated evaluation along the workflow of the system continuously using computational intelligence and self-tuning techniques and provide operator-in-the-loop feedback on reliability improvement. For example, abnormal input and output data at or between the multiple stages of the system can be detected and flagged through data quality analysis. As a result, alerts can be sent to the operator-in-the-loop. The operator can then take actions and make changes to the system based on the alerts in order to achieve minimal system downtime and increased system reliability. One technique used by the approach is data quality analysis using computational intelligence, which applies computational intelligence in evaluating data quality in an automated and efficient way in order to make sure the running system perform reliably as expected. Another technique used by the approach is self-tuning which automatically self-manages and self-configures the evaluation system to ensure that it adapts itself based on the changes in the system and feedback from the operator. To implement the proposed approach, I further present a system architecture called autonomic reliability improvement system (ARIS). This thesis investigates three hypotheses. First, I claim that the automated online evaluation empowered by data quality analysis using computational intelligence can effectively improve system reliability for cyber-physical systems in the domain of interest as indicated above. In order to prove this hypothesis, a prototype system needs to be developed and deployed in various cyber-physical systems while certain reliability metrics are required to measure the system reliability improvement quantitatively. Second, I claim that the self-tuning can effectively self-manage and self-configure the evaluation system based on the changes in the system and feedback from the operator-in-the-loop to improve system reliability. Third, I claim that the approach is efficient. It should not have a large impact on the overall system performance and introduce only minimal extra overhead to the cyberphysical system. Some performance metrics should be used to measure the efficiency and added overhead quantitatively. Additionally, in order to conduct efficient and cost-effective automated online evaluation for data-intensive CPS, which requires large volumes of data and devotes much of its processing time to I/O and data manipulation, this thesis presents COBRA, a cloud-based reliability assurance framework. COBRA provides automated multi-stage runtime reliability evaluation along the CPS workflow using data relocation services, a cloud data store, data quality analysis and process scheduling with self-tuning to achieve scalability, elasticity and efficiency. Finally, in order to provide a generic way to compare and benchmark system reliability for CPS and to extend the approach described above, this thesis presents FARE, a reliability benchmark framework that employs a CPS reliability model, a set of methods and metrics on evaluation environment selection, failure analysis, and reliability estimation. The main contributions of this thesis include validation of the above hypotheses and empirical studies of ARIS automated online evaluation system, COBRA cloud-based reliability assurance framework for data-intensive CPS, and FARE framework for benchmarking reliability of cyber-physical systems. This work has advanced the state of the art in the CPS reliability research, expanded the body of knowledge in this field, and provided some useful studies for further research

The intelligent industry of the future: A survey on emerging trends, research challenges and opportunities in Industry 4.0

Strongly rooted in the Internet of Things and Cyber-Physical Systems-enabled manufacturing, disruptive paradigms like the Factory of the Future and Industry 4.0 envision knowledge-intensive industrial intelligent environments where smart personalized products are created through smart processes and procedures. The 4th industrial revolution will be based on Cyber-Physical Systems that will monitor, analyze and automate business processes, transforming production and logistic processes into smart factory environments where big data capabilities, cloud services and smart predictive decision support tools are used to increase productivity and efficiency. This survey provides insights into the latest developments in these domains, and identifies relevant research challenges and opportunities to shape the future of intelligent manufacturing environments.status: publishe

Machine Tool Communication (MTComm) Method and Its Applications in a Cyber-Physical Manufacturing Cloud

The integration of cyber-physical systems and cloud manufacturing has the potential to revolutionize existing manufacturing systems by enabling better accessibility, agility, and efficiency. To achieve this, it is necessary to establish a communication method of manufacturing services over the Internet to access and manage physical machines from cloud applications. Most of the existing industrial automation protocols utilize Ethernet based Local Area Network (LAN) and are not designed specifically for Internet enabled data transmission. Recently MTConnect has been gaining popularity as a standard for monitoring status of machine tools through RESTful web services and an XML based messaging structure, but it is only designed for data collection and interpretation and lacks remote operation capability. This dissertation presents the design, development, optimization, and applications of a service-oriented Internet-scale communication method named Machine Tool Communication (MTComm) for exchanging manufacturing services in a Cyber-Physical Manufacturing Cloud (CPMC) to enable manufacturing with heterogeneous physically connected machine tools from geographically distributed locations over the Internet. MTComm uses an agent-adapter based architecture and a semantic ontology to provide both remote monitoring and operation capabilities through RESTful services and XML messages. MTComm was successfully used to develop and implement multi-purpose applications in in a CPMC including remote and collaborative manufacturing, active testing-based and edge-based fault diagnosis and maintenance of machine tools, cross-domain interoperability between Internet-of-things (IoT) devices and supply chain robots etc. To improve MTComm’s overall performance, efficiency, and acceptability in cyber manufacturing, the concept of MTComm’s edge-based middleware was introduced and three optimization strategies for data catching, transmission, and operation execution were developed and adopted at the edge. Finally, a hardware prototype of the middleware was implemented on a System-On-Chip based FPGA device to reduce computational and transmission latency. At every stage of its development, MTComm’s performance and feasibility were evaluated with experiments in a CPMC testbed with three different types of manufacturing machine tools. Experimental results demonstrated MTComm’s excellent feasibility for scalable cyber-physical manufacturing and superior performance over other existing approaches