Tying Together Solutions for Digital Manufacturing: Assessment of Connectivity Technologies & Approaches

This paper concerns the development of low-cost solutions to address challenges in digital manufacturing (DM). Service Oriented Architectures (SOAs) are a promising approach for addressing the requirements of a low-cost DM architecture. Interaction between services in a SOA is facilitated by a connectivity technology, i.e., a framework for interoperable data exchange between heterogeneous participants. We review a variety of connectivity technologies according to their suitability for use in an SME manufacturer’s production environment, and we assess how they have been integrated into past architectures. We then provide insights into an incremental and modular architecture for manufacturing SMEs.Digital Manufacturing on a Shoestring [Digital Shoestring]. EPSRC Reference: EP/R032777/1

Interoperability for Industrial Internet of Things Based on Service-oriented Architecture

The new Industry 4.0 envisions a future for agile and effective integration of the physical operational technologies (OT) and the cyber information technologies (IT) as well as autonomous cooperation among them. However, the wide variety and heterogeneity of industrial systems and field devices -especially on the factory floor - increase integration complexity. To address these challenges, new technologies and concepts such as the Industrial Internet of Things (IIoT), Service-oriented Architecture (SoA), Semantic Technologies, Machine Learning and Artificial Intelligence are being introduced to the industrial environment. In this paper, we focus on how industrial automation systems and field devices can be integrated into the IIoT framework and coordinated to adapt to dynamic operating environment. Specifically, this paper proposed an interoperability solution that makes use of SoA and Semantic Technologies to achieve supervised coordination of IIoT application systems. To illustrate the potential of this approach, the Service-oriented Architecture-based Arrowhead Framework is used as the fundamental framework for the implementation of the approach.acceptedVersio

A Framework for Industry 4.0

The potential of the Industry 4.0 will allow the national industry to develop all kinds of procedures, especially in terms of competitive differentiation. The prospects and motivations behind Industry 4.0 are related to the management that is essentially geared towards industrial internet, to the integrated analysis and use of data, to the digitalization of products and services, to new disruptive business models and to the cooperation within the value chain. It is through the integration of Cyber-Physical Systems (CPS), into the maintenance process that it is possible to carry out a continuous monitoring of industrial machines, as well as to apply advanced techniques for predictive and proactive maintenance. The present work is based on the MANTIS project, aiming to construct a specific platform for the proactive maintenance of industrial machines, targeting particularly the case of GreenBender ADIRA Steel Sheet. In other words, the aim is to reduce maintenance costs, increase the efficiency of the process and consequently the profit. Essentially, the MANTIS project is a multinational research project, where the CISTER Research Unit plays a key role, particularly in providing the communications infrastructure for one MANTIS Pilot. The methodology is based on a follow-up study, which is jointly carried with the client, as well as within the scope of the implementation of the ADIRA Pilot. The macro phases that are followed in the present work are: 1) detailed analysis of the business needs; 2) preparation of the architecture specification; 3) implementation/development; 4) tests and validation; 5) support; 6) stabilization; 7) corrective and evolutionary maintenance; and 8) final project analysis and corrective measures to be applied in future projects. The expected results of the development of such project are related to the integration of the industrial maintenance process, to the continuous monitoring of the machines and to the application of advanced techniques of preventive and proactive maintenance of industrial machines, particularly based on techniques and good practices of the Software Engineering area and on the integration of Cyber-Physical Systems.O potencial desenvolvido pela Indústria 4.0 dotará a indústria nacional de capacidades para desenvolver todo o tipo de procedimentos, especialmente a nível da diferenciação competitiva. As perspetivas e as motivações por detrás da Indústria 4.0 estão relacionadas com uma gestão essencialmente direcionada para a internet industrial, com uma análise integrada e utilização de dados, com a digitalização de produtos e de serviços, com novos modelos disruptivos de negócio e com uma cooperação horizontal no âmbito da cadeia de valor. É através da integração dos sistemas ciber-físicos no processo de manutenção que é possível proceder a um monitoramento contínuo das máquinas, tal como à aplicação de técnicas avançadas para a manutenção preditiva e pró-ativa das mesmas. O presente trabalho é baseado no projeto MANTIS, objetivando, portanto, a construção de uma plataforma específica para a manutenção pró-ativa das máquinas industriais, neste caso em concreto das prensas, que serão as máquinas industriais analisadas ao longo do presente trabalho. Dito de um outro modo, objetiva-se, através de uma plataforma em específico, reduzir todos os custos da sua manutenção, aumentando, portanto, os lucros industriais advindos da produção. Resumidamente, o projeto MANTIS consiste num projeto de investigação multinacional, onde a Unidade de Investigação CISTER desenvolve um papel fundamental, particularmente no fornecimento da infraestrutura de comunicação no Piloto MANTIS. A metodologia adotada é baseada num estudo de acompanhamento, realizado em conjunto com o cliente, e no âmbito da implementação do Piloto da ADIRA. As macro fases que são compreendidas por esta metodologia, e as quais serão seguidas, são: 1) análise detalhada das necessidades de negócio; 2) preparação da especificação da arquitetura; 3) implementação/desenvolvimento; 4) testes e validação; 5) suporte; 6) estabilização; 7) manutenção corretiva e evolutiva; e 8) análise final do projeto e medidas corretivas a aplicar em projetos futuros. Os resultados esperados com o desenvolvimento do projeto estão relacionados com a integração do processo de manutenção industrial, a monitorização contínua das máquinas e a aplicação de técnicas avançadas de manutenção preventiva e pós-ativa das máquinas, especialmente com base em técnicas e boas práticas da área de Engenharia de Software

Interoperability between OPC UA and oneM2M

AbstractA key requirement of realizing the connected world featured by IoT is to ensure interoperability among different connected devices. Interoperability is also at the basis of the realization of the novel vision of Industry 4.0; a lot effort is put to make interoperable the interchange of information between industrial applications, also including IoT ecosystems. For this reason, during these last years, several approaches aimed to enhance interoperability between industrial applications and IoT appeared in the literature. In this paper an interoperability proposal is presented. It is based on the idea to realize interworking between the two standards considered among the reference ones in the industrial and IoT domains. They are the OPC UA for the industrial domain and oneM2M for the IoT. Interworking is realized in such a way to allow industrial applications based on OPC UA to acquire information coming from oneM2M-based IoT devices. The proposal allows an OPC UA Server to publish each piece of information produced by oneM2M-based IoT devices, so that this information may be consumed by industrial applications playing the OPC UA Client role

Service-oriented architecture for device lifecycle support in industrial automation

Dissertação para obtenção do Grau de Doutor em Engenharia Electrotécnica e de Computadores Especialidade: Robótica e Manufactura IntegradaThis thesis addresses the device lifecycle support thematic in the scope of service oriented industrial automation domain. This domain is known for its plethora of heterogeneous equipment encompassing distinct functions, form factors, network interfaces, or I/O specifications supported by dissimilar software and hardware platforms. There is then an evident and crescent need to take every device into account and improve the agility performance during setup, control, management, monitoring and diagnosis phases. Service-oriented Architecture (SOA) paradigm is currently a widely endorsed approach for both business and enterprise systems integration. SOA concepts and technology are continuously spreading along the layers of the enterprise organization envisioning a unified interoperability solution. SOA promotes discoverability, loose coupling, abstraction, autonomy and composition of services relying on open web standards – features that can provide an important contribution to the industrial automation domain. The present work seized industrial automation device level requirements, constraints and needs to determine how and where can SOA be employed to solve some of the existent difficulties. Supported by these outcomes, a reference architecture shaped by distributed, adaptive and composable modules is proposed. This architecture will assist and ease the role of systems integrators during reengineering-related interventions throughout system lifecycle. In a converging direction, the present work also proposes a serviceoriented device model to support previous architecture vision and goals by including embedded added-value in terms of service-oriented peer-to-peer discovery and identification, configuration, management, as well as agile customization of device resources. In this context, the implementation and validation work proved not simply the feasibility and fitness of the proposed solution to two distinct test-benches but also its relevance to the expanding domain of SOA applications to support device lifecycle in the industrial automation domain

Plant-wide interoperability and decoupled, data-driven process control with message bus communication

Conventional industrial communication systems suffer from rigidness, inflexibility and lack of scalability. The environment is heterogeneous as the systems exchange data with a variety communication protocols, some of which are proprietary. This makes it laborious and expensive to reconfigure or upgrade the systems. As the solution, this article proposes a message-bus-based communication architecture to enable information exchange between systems regardless of their geographical location and position within the functional hierarchy of the plant. The architecture not only enables communication to cross the conventional physical borders but also provides scalability to growing data volumes and network sizes. As proofs of concept, the article presents a prototype in three environments: a copper smelter, a steel plant and a distillation column. The results suggest that the message-bus-based approach has potential to renew industrial communications, a core part of the fourth industrial revolution.H2020, 723661, COCO

Industrial agents in the era of service-oriented architectures and cloudbased industrial infrastructures

The umbrella paradigm underpinning novel collaborative industrial systems is to consider the set of intelligent system units as a conglomerate of distributed, autonomous, intelligent, proactive, fault-tolerant, and reusable units, which operate as a set of cooperating entities (Colombo and Karnouskos, 2009). These entities are forming an evolvable infrastructure, entering and/or going out (plug-in/plugout) in an asynchronous manner. Moreover, these entities, having each of them their own functionalities, data, and associated information are now connected and able to interact. They are capable of working in a proactive manner, initiating collaborative actions and dynamically interacting with each other in order to achieve both local and global objectives.info:eu-repo/semantics/publishedVersio

Integration of Cutting-Edge Interoperability Approaches in Cyber-Physical Production Systems and Industry 4.0

Interoperability in smart manufacturing refers to how interconnected cyber-physical components exchange information and interact. This is still an exploratory topic, and despite the increasing number of applications, many challenges remain open. This chapter presents an integrative framework to understand common practices, concepts, and technologies used in trending research to achieve interoperability in production systems. The chapter starts with the question of what interoperability is and provides an alternative answer based on influential works in the field, followed by the presentation of important reference mod4els and their relation to smart manufacturing. It continues by discussing different types of interoperability, data formats, and common ontologies necessary for the integration of heterogeneous systems and the contribution of emerging technologies in achieving interoperability. This chapter ends with a discussion of a recent use case and final remarks