TIDAL STREAM DEVICES: RELIABILITY PREDICTION MODELS DURING THEIR CONCEPTUAL & DEVELOPMENT PHASES

Tidal Stream Devices (TSDs) are relatively new renewable energy converters. To date only a few prototypes, primarily horizontal-axis turbine designs, are operational; therefore, little reliability data has accumulated. Pressure to develop reliable sources of renewable electric power is encouraging investors to consider the technology for development. There are a variety of engineering solutions under consideration, including floating tethered, submerged tethered, ducted sea-bed bottom-mounted and sea-bed pile-mounted turbines, but in the absence of in-service reliability data it is difficult to critically evaluate comparative technologies. Developing reliability models for TSDs could reduce long-term risks and costs for investors and developers, encouraging more feasible and economically viable options. This research develops robust reliability models for comparison, defining TSD reliability block diagrams (RBD) in a rigorous way, using surrogate reliability data from similarly-rated wind turbines (WTs) and other relevant marine and electrical industries. The purpose of the research is not to derive individual TSD failure rates but to provide a means of comparison of the relative reliabilities of various devices. Analysis of TSD sub-assemblies from the major types of TSDs used today is performed to identify criticality, to improve controllability and maintainability. The models show that TSDs can be expected to have lower reliability than WTs of comparable size and that failure rates increase with complexity. The models also demonstrate that controls and drive train sub-assemblies, such as the gearbox, generator and converter, are critical to device reliability. The proposed developed models provide clear identification of required changes to the proposed TSD system designs, to raise availability, including duplication of critical systems, use of components developed for harsh environments and migration of equipment onshore, wherever practicable

A framework for modelling mobile radio access networks for intelligent fault management

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Reliability assessment of manufacturing systems: A comprehensive overview, challenges and opportunities

Reliability assessment refers to the process of evaluating reliability of components or systems during their lifespan or prior to their implementation. In the manufacturing industry, the reliability of systems is directly linked to production efficiency, product quality, energy consumption, and other crucial performance indicators. Therefore, reliability plays a critical role in every aspect of manufacturing. In this review, we provide a comprehensive overview of the most significant advancements and trends in the assessment of manufacturing system reliability. For this, we also consider the three main facets of reliability analysis of cyber–physical systems, i.e., hardware, software, and human-related reliability. Beyond the overview of literature, we derive challenges and opportunities for reliability assessment of manufacturing systems based on the reviewed literature. Identified challenges encompass aspects like failure data availability and quality, fast-paced technological advancements, and the increasing complexity of manufacturing systems. In turn, the opportunities include the potential for integrating various assessment methods, and leveraging data to automate the assessment process and to increase accuracy of derived reliability models

Throughput and Yield Improvement for a Continuous Discrete-Product Manufacturing System

A seam-welded steel pipe manufacturing process has mainly four distinct major design and/or operational problems dealing with buffer inventory, cutting tools, pipe sizing and inspection-rework facility. The general objective of this research is to optimally solve these four important problems to improve the throughput and yield of the system at a minimum cost. The first problem of this research finds the optimal buffer capacity of steel strip coils to minimize the maintenance and downtime related costs. The total cost function for this coil feeding system is formulated as a constrained non-linear programming (NLP) problem which is solved with a search algorithm. The second problem aims at finding the optimal tool magazine reload timing, magazine size and the order quantity for the cutting tools. This tool magazine system is formulated as a mixed-integer NLP problem which is solved for minimizing the total cost. The third problem deals with different type of manufacturing defects. The profit function of this problem forms a binary integer NLP problem which involves multiple integrals with several exponential and discrete functions. An exhaustive search method is employed to find the optimum strategy for dealing with the defects and pipe sizing. The fourth problem pertains to the number of servers and floor space allocations for the off-line inspection-rework facility. The total cost function forms an integer NLP structure, which is minimized with a customized search algorithm. In order to judge the impact of the above-mentioned problems, an overall equipment effectiveness (OEE) measure, coined as monetary loss based regression (MLBR) method, is also developed as the fifth problem to assess the performance of the entire manufacturing system. Finally, a numerical simulation of the entire process is conducted to illustrate the applications of the optimum parameters setting and to evaluate the overall effectiveness of the simulated system. The successful improvement of the simulated system supports this research to be implemented in a real manufacturing setup. Different pathways shown here for improving the throughput and yield of industrial systems reflect not only to the improvement of methodologies and techniques but also to the advancement of new technology and national economy

Modelling of the Military Helicopter Operation Process in Terms of Readiness

The processes of exploitation of military objects are usually characterised by the specificity of the operation and the complexity of both the process itself and the object. This specificity may relate both to the type of tasks that these objects carry out and to the environment in which these processes take place. Complexity is usually reflected in the very structure of an object (for example, a ship, an aircraft or a helicopter) and, consequently, in its operation/maintenance system. The above mentioned features, as well as the limited access to data, naturally limits the set of publications available on this subject. In this article, the authors have presented a method of assessing the readiness of military helicopters operated by the Armed Forces of the Republic of Poland. The readiness of technical objects used in military exploitation systems is a basic indicator of equipment preparation for executing tasks. In exploitation process research, the mathematical models are usually discrete in states and continuous in time stochastic processes, in the set of which Markov models are included. The paper presents an example of using Markov processes with discrete time and with continuous time to assess the readiness of a technical object performing tasks appearing in random moments of time. At the same time, the aim of the examined system to achieve a state of balance is presented

Modelo de apoio à decisão para a manutenção condicionada de equipamentos produtivos

Doctoral Thesis for PhD degree in Industrial and Systems EngineeringIntroduction: This thesis describes a methodology to combine Bayesian control chart and CBM (Condition-Based Maintenance) for developing a new integrated model. In maintenance management, it is a challenging task for decision-maker to conduct an appropriate and accurate decision. Proper and well-performed CBM models are beneficial for maintenance decision making. The integration of Bayesian control chart and CBM is considered as an intelligent model and a suitable strategy for forecasting items failures as well as allow providing an effectiveness maintenance cost. CBM models provides lower inventory costs for spare parts, reduces unplanned outage, and minimize the risk of catastrophic failure, avoiding high penalties associated with losses of production or delays, increasing availability. However, CBM models need new aspects and the integration of new type of information in maintenance modeling that can improve the results. Objective: The thesis aims to develop a new methodology based on Bayesian control chart for predicting failures of item incorporating simultaneously two types of data: key quality control measurement and equipment condition parameters. In other words, the project research questions are directed to give the lower maintenance costs for real process control. Method: The mathematical approach carried out in this study for developing an optimal Condition Based Maintenance policy included the Weibull analysis for verifying the Markov property, Delay time concept used for deterioration modeling and PSO and Monte Carlo simulation. These models are used for finding the upper control limit and the interval monitoring that minimizes the (maintenance) cost function. Result: The main contribution of this thesis is that the proposed model performs better than previous models in which the hypothesis of using simultaneously data about condition equipment parameters and quality control measurements improve the effectiveness of integrated model Bayesian control chart for Condition Based Maintenance.Introdução: Esta tese descreve uma metodologia para combinar Bayesian control chart e CBM (Condition- Based Maintenance) para desenvolver um novo modelo integrado. Na gestão da manutenção, é importante que o decisor possa tomar decisões apropriadas e corretas. Modelos CBM bem concebidos serão muito benéficos nas tomadas de decisão sobre manutenção. A integração dos gráficos de controlo Bayesian e CBM é considerada um modelo inteligente e uma estratégica adequada para prever as falhas de componentes bem como produzir um controlo de custos de manutenção. Os modelos CBM conseguem definir custos de inventário mais baixos para as partes de substituição, reduzem interrupções não planeadas e minimizam o risco de falhas catastróficas, evitando elevadas penalizações associadas a perdas de produção ou atrasos, aumentando a disponibilidade. Contudo, os modelos CBM precisam de alterações e a integração de novos tipos de informação na modelação de manutenção que permitam melhorar os resultados.Objetivos: Esta tese pretende desenvolver uma nova metodologia baseada Bayesian control chart para prever as falhas de partes, incorporando dois tipos de dados: medições-chave de controlo de qualidade e parâmetros de condição do equipamento. Por outras palavras, as questões de investigação são direcionadas para diminuir custos de manutenção no processo de controlo.Métodos: Os modelos matemáticos implementados neste estudo para desenvolver uma política ótima de CBM incluíram a análise de Weibull para verificação da propriedade de Markov, conceito de atraso de tempo para a modelação da deterioração, PSO e simulação de Monte Carlo. Estes modelos são usados para encontrar o limite superior de controlo e o intervalo de monotorização para minimizar a função de custos de manutenção.Resultados: A principal contribuição desta tese é que o modelo proposto melhora os resultados dos modelos anteriores, baseando-se na hipótese de que, usando simultaneamente dados dos parâmetros dos equipamentos e medições de controlo de qualidade. Assim obtém-se uma melhoria a eficácia do modelo integrado de Bayesian control chart para a manutenção condicionada

Uncertainty in Engineering

This open access book provides an introduction to uncertainty quantification in engineering. Starting with preliminaries on Bayesian statistics and Monte Carlo methods, followed by material on imprecise probabilities, it then focuses on reliability theory and simulation methods for complex systems. The final two chapters discuss various aspects of aerospace engineering, considering stochastic model updating from an imprecise Bayesian perspective, and uncertainty quantification for aerospace flight modelling. Written by experts in the subject, and based on lectures given at the Second Training School of the European Research and Training Network UTOPIAE (Uncertainty Treatment and Optimization in Aerospace Engineering), which took place at Durham University (United Kingdom) from 2 to 6 July 2018, the book offers an essential resource for students as well as scientists and practitioners

Resilience, Reliability, and Recoverability (3Rs)

Recent natural and human-made disasters, mortgage derivatives crises, and the need for stable systems in different areas have renewed interest in the concept of resilience, especially as it relates to complex industrial systems with mechanical failures. This concept in the engineering systems (infrastructure) domain could be interpreted as the probability that system conditions exceed an irrevocable tipping point. But the probability in this subject covers the different areas that different approaches and indicators can evaluate. In this context, reliability engineering is used the reliability (uptime) and recoverability (downtime) indicators (or performance indicators) as the most useful probabilistic tools for performance measurement. Therefore, our research penalty area is the resilience concept in combination with reliability and recoverability. It must be said that the resilience evaluators must be considering a diversity of knowledge sources. In this thesis, the literature review points to several important implications for understanding and applying resilience in the engineering area and The Arctic condition. Indeed, we try to understand the application and interaction of different performance-based resilience concepts. In this way, a collection of the most popular performance-based resilience analysis methods with an engineering perspective is added as a state-of-the-art review. The performance indicators studies reveal that operational conditions significantly affect the components, industry activities, and infrastructures performance in various ways. These influential factors (or heterogeneity) can broadly be studied into two groups: observable and unobservable risk factors in probability analysis of system performance. The covariate-based models (regression), such as proportional hazard models (PHM), and their extent are the most popular methods for quantifying observable and unobservable risk factors. The report is organized as follows: After a brief introduction of resilience, chapters 2,3 priorly provide a comprehensive statistical overview of the reliability and recoverability domain research by using large scientific databases such as Scopus and Web of Science. As the first subsection, a detailed review of publications in the reliability and recoverability assessment of the engineering systems in recent years (since 2015) is provided. The second subsection of these chapters focuses on research done in the Arctic region. The last subsection presents covariate-based reliability and recoverability models. Finally, in chapter 4, the first part presents the concept and definitions of resilience. The literature reviews four main perspectives: resilience in engineering systems, resilience in the Arctic area, the integration of “Resilience, Reliability, and Recoverability (3Rs)”, and performance-based resilience models