Interoperability middleware for IIoT gateways based on international standard ontologies and standardized digital representation

Recent advances in the areas of microelectronics, information technology, and communication protocols have made the development of smaller devices with greater processing capacity and lower energy consumption. This context contributed to the growing number of physical devices in industrial environments which are interconnected and communicate via the internet, enabling concepts such as Industry 4.0 and the Industrial Internet of Things (IIoT). These nodes have different sensors and actuators that monitor and control environment data. Several companies develop these devices, including diverse communication protocols, data structures, and IoT platforms, which leads to interoperability issues. In IoT scenarios, interoperability is the ability of two systems to communicate and share services. Therefore, communication problems can make it unfeasible to use heterogeneous devices, increasing the project’s financial cost and development time. In an industry, interoperability is related to different aspects, such as physical communication, divergent device communication protocols, and syntactical problems, referring to the distinct data structure. Developing a new standard for solving these matters may bring interoperability-related drawbacks rather than effectively solving these issues. Therefore, to mitigate interoperability problems in industrial applications, this work proposes the development of an interoperability middleware for Edge-enabled IIoT gateways based on international standards. The middleware is responsible for translating communication protocols, updating data from simulations or physical nodes to the assets’ digital representations, and storing data locally or remotely. The middleware adopts the IEEE industrial standard ontologies combined with assets’ standardized digital models. As a case study, a simulation replicates the production of a nutrient solution for agriculture, controlled by IIoT nodes. The use case consists of three devices, each equipped with at least five sensors or actuators, communicating in different communication protocols and exchanging data using diverse structures. The performance of the proposed middleware and its proposed translations algorithms were evaluated, obtaining satisfactory results for mitigating interoperable in industrial applications.Devido a recentes avanços nas áreas de microeletrônica, tecnologia da informação, e protocolos de comunicação tornaram possível o desenvolvimento de dispositivos cada vez menores com maior capacidade de processamento e menor consumo energético. Esse contexto contribuiu para o crescente nú- mero desses dispositivos na industria que estão interligados via internet, viabilizando conceitos como Indústria 4.0 e Internet das Coisas Industrial (IIoT). Esses nós possuem diferentes sensores e atuadores que monitoram e controlam os dados do ambiente. Esses equipamentos são desenvolvidos por diferentes empresas, incluindo protocolos de comunicação, estruturas de dados e plataformas de IoT distintos, acarretando em problemas de interoperabilidade. Em cenários de IoT, interoperabilidade, é a capacidade de sistemas se comunicarem e compartilharem serviços. Portanto, esses problemas podem inviabilizar o uso de dispositivos heterogêneos, aumentando o custo financeiro do projeto e seu tempo de desenvolvimento. Na indústria, interoperabilidade se divide em diferentes aspectos, como comunicação e problemas sintáticos, referentes à estrutura de dados distinta. O desenvolvimento de um padrão industrial pode trazer mais desvantagens relacionadas à interoperabilidade, em vez de resolver esses problemas. Portanto, para mitigar problemas relacionados a intoperabilidade industrial, este trabalho propõe o desenvolvimento de um middleware de interoperável para gateways IIoT baseado em padrões internacionais e ontologias. O middleware é responsável por traduzir diferentes protocolos de comunicação, atualizar os dados dos ativos industriais por meio de suas representações digitais, esses armazenados localmente ou remotamente. O middleware adota os padrões ontológicos industriais da IEEE combinadas com modelos digitais padronizados de ativos industriais. Como estudo de caso, são realizadas simulações para a produção de uma solução nutritiva para agricultura, controlada por nós IIoT. O processo utiliza três dispositivos, cada um equipado com pelo menos cinco sensores ou atuadores, por meio de diferentes protocolos de comunicação e estruturas de dados. O desempenho do middleware proposto e seus algoritmos de tradução foram avaliados e apresentados no final do trabalho, os quais resultados foram satisfatórios para mitigar a interoperabilidade em aplicações industriais

Cyber-security of Cyber-Physical Systems (CPS)

This master's thesis reports on security of a Cyber-Physical System (CPS) in the department of industrial engineering at UiT campus Narvik. The CPS targets connecting distinctive robots in the laboratory in the department of industrial engineering. The ultimate objective of the department is to propose such a system for the industry. The thesis focuses on the network architecture of the CPS and the availability principle of security. This report states three research questions that are aimed to be answered. The questions are: what a secure CPS architecture for the purpose of the existing system is, how far the current state of system is from the defined secure architecture, and how to reach the proposed architecture. Among the three question, the first questions has absorbed the most attention of this project. The reason is that a secure and robust architecture would provide a touchstone that makes answering the second and third questions easier. In order to answer the questions, Cisco SAFE for IoT threat defense for manufacturing approach is chosen. The architectural approach of Cisco SAFE for IoT, with similarities to the Cisco SAFE for secure campus networks, provides a secure network architecture based on business flows/use cases and defining related security capabilities. This approach supplies examples of scenarios, business flows, and security capabilities that encouraged selecting it. It should be noted that Cisco suggests its proprietary technologies for security capabilities. According to the need of the project owners and the fact that allocating funds are not favorable for them, all the suggested security capabilities are intended to be open-source, replacing the costly Cisco-proprietary suggestions. Utilizing the approach and the computer networking fundamentals resulted in the proposed secure network architecture. The proposed architecture is used as a touchstone to evaluate the existing state of the CPS in the department of industrial engineering. Following that, the required security measures are presented to approach the system to the proposed architecture. Attempting to apply the method of Cisco SAFE, the identities using the system and their specific activities are presented as the business flow. Based on the defined business flow, the required security capabilities are selected. Finally, utilizing the provided examples of Cisco SAFE documentations, a complete network architecture is generated. The architecture consists of five zones that include the main components, security capabilities, and networking devices (such as switches and access points). Investigating the current state of the CPS and evaluating it by the proposed architecture and the computer networking fundamentals, helped identifying six important shortcomings. Developing on the noted shortcomings, and identification of open-source alternatives for the Cisco-proprietary technologies, nine security measures are proposed. The goal is to perform all the security measures. Thus, the implementations and solutions for each security measure is noted at the end of the presented results. The security measures that require purchasing a device were not considered in this project. The reasons for this decision are the time-consuming process of selecting an option among different alternatives, and the prior need for grasping the features of the network with the proposed security capabilities; features such as amount and type of traffic inside the network, and possible incidents detected using an Intrusion Detection Prevention System. The attempts to construct a secure cyber-physical system is an everlasting procedure. New threats, best practices, guidelines, and standards are introduced on a daily basis. Moreover, business needs could vary from time to time. Therefore, the selected security life-cycle is required and encouraged to be used in order to supply a robust lasting cyber-physical system

Real-Time Performance of Industrial IoT Communication Technologies: A Review

With the growing need for automation and the ongoing merge of OT and IT, industrial networks have to transport a high amount of heterogeneous data with mixed criticality such as control traffic, sensor data, and configuration messages. Current advances in IT technologies furthermore enable a new set of automation scenarios under the roof of Industry 4.0 and IIoT where industrial networks now have to meet new requirements in flexibility and reliability. The necessary real-time guarantees will place significant demands on the networks. In this paper, we identify IIoT use cases and infer real-time requirements along several axes before bridging the gap between real-time network technologies and the identified scenarios. We review real-time networking technologies and present peer-reviewed works from the past 5 years for industrial environments. We investigate how these can be applied to controllers, systems, and embedded devices. Finally, we discuss open challenges for real-time communication technologies to enable the identified scenarios. The review shows academic interest in the field of real-time communication technologies but also highlights a lack of a fixed set of standards important for trust in safety and reliability, especially where wireless technologies are concerned.Comment: IEEE Internet of Things Journal 2023 | Journal article DOI: 10.1109/JIOT.2023.333250

Machine Tool Communication (MTComm) Method and Its Applications in a Cyber-Physical Manufacturing Cloud

The integration of cyber-physical systems and cloud manufacturing has the potential to revolutionize existing manufacturing systems by enabling better accessibility, agility, and efficiency. To achieve this, it is necessary to establish a communication method of manufacturing services over the Internet to access and manage physical machines from cloud applications. Most of the existing industrial automation protocols utilize Ethernet based Local Area Network (LAN) and are not designed specifically for Internet enabled data transmission. Recently MTConnect has been gaining popularity as a standard for monitoring status of machine tools through RESTful web services and an XML based messaging structure, but it is only designed for data collection and interpretation and lacks remote operation capability. This dissertation presents the design, development, optimization, and applications of a service-oriented Internet-scale communication method named Machine Tool Communication (MTComm) for exchanging manufacturing services in a Cyber-Physical Manufacturing Cloud (CPMC) to enable manufacturing with heterogeneous physically connected machine tools from geographically distributed locations over the Internet. MTComm uses an agent-adapter based architecture and a semantic ontology to provide both remote monitoring and operation capabilities through RESTful services and XML messages. MTComm was successfully used to develop and implement multi-purpose applications in in a CPMC including remote and collaborative manufacturing, active testing-based and edge-based fault diagnosis and maintenance of machine tools, cross-domain interoperability between Internet-of-things (IoT) devices and supply chain robots etc. To improve MTComm’s overall performance, efficiency, and acceptability in cyber manufacturing, the concept of MTComm’s edge-based middleware was introduced and three optimization strategies for data catching, transmission, and operation execution were developed and adopted at the edge. Finally, a hardware prototype of the middleware was implemented on a System-On-Chip based FPGA device to reduce computational and transmission latency. At every stage of its development, MTComm’s performance and feasibility were evaluated with experiments in a CPMC testbed with three different types of manufacturing machine tools. Experimental results demonstrated MTComm’s excellent feasibility for scalable cyber-physical manufacturing and superior performance over other existing approaches

Machine Tool Communication (MTComm) Method and Its Applications in a Cyber-Physical Manufacturing Cloud

The integration of cyber-physical systems and cloud manufacturing has the potential to revolutionize existing manufacturing systems by enabling better accessibility, agility, and efficiency. To achieve this, it is necessary to establish a communication method of manufacturing services over the Internet to access and manage physical machines from cloud applications. Most of the existing industrial automation protocols utilize Ethernet based Local Area Network (LAN) and are not designed specifically for Internet enabled data transmission. Recently MTConnect has been gaining popularity as a standard for monitoring status of machine tools through RESTful web services and an XML based messaging structure, but it is only designed for data collection and interpretation and lacks remote operation capability. This dissertation presents the design, development, optimization, and applications of a service-oriented Internet-scale communication method named Machine Tool Communication (MTComm) for exchanging manufacturing services in a Cyber-Physical Manufacturing Cloud (CPMC) to enable manufacturing with heterogeneous physically connected machine tools from geographically distributed locations over the Internet. MTComm uses an agent-adapter based architecture and a semantic ontology to provide both remote monitoring and operation capabilities through RESTful services and XML messages. MTComm was successfully used to develop and implement multi-purpose applications in in a CPMC including remote and collaborative manufacturing, active testing-based and edge-based fault diagnosis and maintenance of machine tools, cross-domain interoperability between Internet-of-things (IoT) devices and supply chain robots etc. To improve MTComm’s overall performance, efficiency, and acceptability in cyber manufacturing, the concept of MTComm’s edge-based middleware was introduced and three optimization strategies for data catching, transmission, and operation execution were developed and adopted at the edge. Finally, a hardware prototype of the middleware was implemented on a System-On-Chip based FPGA device to reduce computational and transmission latency. At every stage of its development, MTComm’s performance and feasibility were evaluated with experiments in a CPMC testbed with three different types of manufacturing machine tools. Experimental results demonstrated MTComm’s excellent feasibility for scalable cyber-physical manufacturing and superior performance over other existing approaches

Digital Twins in Industry

Digital Twins in Industry is a compilation of works by authors with specific emphasis on industrial applications. Much of the research on digital twins has been conducted by the academia in both theoretical considerations and laboratory-based prototypes. Industry, while taking the lead on larger scale implementations of Digital Twins (DT) using sophisticated software, is concentrating on dedicated solutions that are not within the reach of the average-sized industries. This book covers 11 chapters of various implementations of DT. It provides an insight for companies who are contemplating the adaption of the DT technology, as well as researchers and senior students in exploring the potential of DT and its associated technologies