Active vibration damping of the Space Shuttle remote manipulator system

The feasibility of providing active damping augmentation of the Space Shuttle Remote Manipulator System (RMS) following normal payload handling operations is investigated. The approach used in the analysis is described, and the results for both linear and nonlinear performance analysis of candidate laws are presented, demonstrating that significant improvement in the RMS dynamic response can be achieved through active control using measured RMS tip acceleration data for feedback

Analytical Models and Control Design Approaches for a 6 DOF Motion Test Apparatus

Wind tunnels play an indispensable role in the process of aircraft design, providing a test bed to produce valuable, accurate data that can be extrapolated to actual flight conditions. Historically, time-averaged data has made up the bulk of wind tunnel research, but modern flight design necessitates the use of dynamic wind tunnel testing to provide time-accurate data for high frequency motion. This research explores the use of a 6 degree of freedom (DOF) motion test apparatus (MTA) in the form of a robotic arm to allow models inside a subsonic wind tunnel to track prescribed trajectories to obtain time-accurate force and moment coefficients. Specifically, different control laws were designed, simulated, and integrated into a 2 DOF model representative of the elbow pitch and wrist pitch joints of the MTA system to decrease positional tracking error for a desired end-effector trajectory. Stability of the closed-loop systems was proven via Lyapunov analysis for all of the control laws, and the control laws proved to decrease tracking error during the trajectory case studies. An adaptive sliding mode control scheme was chosen as most suitable to simulate on the 6 DOF model due to the small tracking error as compared to the other control schemes and the availability of parameters of the actual MTA system when subject to the time-varying aerodynamics of the wind tunnel

Nonlinear control for Two-Link flexible manipulator

Recently the use of robot manipulators has been increasing in many applications such as medical applications, automobile, construction, manufacturing, military, space, etc. However, current rigid manipulators have high inertia and use actuators with large energy consumption. Moreover, rigid manipulators are slow and have low payload-to arm-mass ratios because link deformation is not allowed. The main advantages of flexible manipulators over rigid manipulators are light in weight, higher speed of operation, larger workspace, smaller actuator, lower energy consumption and lower cost. However, there is no adequate closed-form solutions exist for flexible manipulators. This is mainly because flexible dynamics are modeled with partial differential equations, which give rise to infinite dimensional dynamical systems that are, in general, not possible to represent exactly or efficiently on a computer which makes modeling a challenging task. In addition, if flexibility nature wasn\u27t considered, there will be calculation errors in the calculated torque requirement for the motors and in the calculated position of the end-effecter. As for the control task, it is considered as a complex task since flexible manipulators are non-minimum phase system, under-actuated system and Multi-Input/Multi-Output (MIMO) nonlinear system. This thesis focuses on the development of dynamic formulation model and three control techniques aiming to achieve accurate position control and improving dynamic stability for Two-Link Flexible Manipulators (TLFMs). LQR controller is designed based on the linearized model of the TLFM; however, it is applied on both linearized and nonlinear models. In addition to LQR, Backstepping and Sliding mode controllers are designed as nonlinear control approaches and applied on both the nonlinear model of the TLFM and the physical system. The three developed control techniques are tested through simulation based on the developed dynamic formulation model using MATLAB/SIMULINK. Stability and performance analysis were conducted and tuned to obtain the best results. Then, the performance and stability results obtained through simulation are compared. Finally, the developed control techniques were implemented and analyzed on the 2-DOF Serial Flexible Link Robot experimental system from Quanser and the results are illustrated and compared with that obtained through simulation

Control Improvement of Low-Cost Cast Aluminium Robotic Arm Using Arduino Based Computed Torque Control

Gravity causes non-linearity in position control of an articulated industrial robotic arm. Especially for a joint position control of a robot’s shoulder and elbow that works parallel with the gravity direction. To overcome the problem, Computed Torque Control algorithm was implemented. This algorithm linearized the feedback, so a regular linear Proportional Derivative controller can be implemented. The contribution of this research is to find an effective controller to control a heavy weight low-cost robotic arm link/body using low-cost controller such as Arduino. A Computed Torque Control was implemented to control the shoulder joint of an articulated robotic arm. This joint is the most affected joint by the gravity. It works along the vertical plane, and loaded by the rest of the arm and the robot’s load. The proposed controller was compared to a Proportional Integral Derivative (PID) Controller and a Cascade PID Controller. The experiment showed that the Computed Torque Controller can control the position of the arm properly both in the direction along or against the gravity. A linear PID controller could not bring the arm to the set point when it moves against the gravity, but it works well when the arm moves in the opposite direction. A Cascade PID controller has an overshot when the arm moves along the gravity. But it works properly when it moves up against the gravity. A Computed Torque Control works well in both directions even in the presence of gravity force because it includes the gravity on its algorithm

Industrial automation and control in hazardous nuclear environments

textThis report discusses the design and implementation of an automated system for use in geometrically-constrained, hazardous glovebox environments. This system’s purpose is to reduce a hemispherical plutonium pit into smaller pieces that fit inside of a crucible. The size reduction of plutonium pits supports stockpile stewardship efforts by the United States Department of Energy. The automation of this process increases the safety of radiation workers by handling radioactive nuclear material. This decreases glovebox worker dose and exposure to tools, sharps, and fines. This effort examines the hardware and software framework developed to support the use of a Port Deployed Manipulator (PDM) for a contact task. This research effort uses a 7 Degree-of-Freedom (DOF) PDM and a micropunch to reduce hemispherical pit surrogates. Formulation of the material reduction execution algorithm involved addressing a variety of topics related to industrial automation: 1. Collision detection and object recognition based on user-specified parameters. 2. Joint torque monitoring 3. Online motion planning for contact tasks 4. Object-in-hand industrial manufacturing 5. Grasping and handling of nuclear material 6. Software compliance via robust nonlinear control methods A high-bandwidth collision detection algorithm involving joint torque monitoring was developed to increase robot safety during operation. The motion planning algorithm developed for this effort takes variable geometric properties to be used with a range of hemishells. The algorithm’s feasibility was validated on a hardware test bed in a laboratory setting. Hardware cold tests conclude that mechanical compliance is sufficient for task completion. However, software compliance would increase performance, ef- ficiency, and safety during task execution. Two different nonlinear force control laws (feedback linearization and sliding mode control) that minimize object shear forces were developed using a simplified material reduction simulation. It is recommended that glovebox automation research continue to increase worker safety throughout the DOE complex.Mechanical Engineerin

Benchmarking Cerebellar Control

Cerebellar models have long been advocated as viable models for robot dynamics control. Building on an increasing insight in and knowledge of the biological cerebellum, many models have been greatly refined, of which some computational models have emerged with useful properties with respect to robot dynamics control. Looking at the application side, however, there is a totally different picture. Not only is there not one robot on the market which uses anything remotely connected with cerebellar control, but even in research labs most testbeds for cerebellar models are restricted to toy problems. Such applications hardly ever exceed the complexity of a 2 DoF simulated robot arm; a task which is hardly representative for the field of robotics, or relates to realistic applications. In order to bring the amalgamation of the two fields forwards, we advocate the use of a set of robotics benchmarks, on which existing and new computational cerebellar models can be comparatively tested. It is clear that the traditional approach to solve robotics dynamics loses ground with the advancing complexity of robotic structures; there is a desire for adaptive methods which can compete as traditional control methods do for traditional robots. In this paper we try to lay down the successes and problems in the fields of cerebellar modelling as well as robot dynamics control. By analyzing the common ground, a set of benchmarks is suggested which may serve as typical robot applications for cerebellar models

Payload analysis and control of manipulators for human interactive environments

Esta tesis doctoral presenta los resultados de simulaciones numéricas y algunos análisis experimentales de tres aspectos principales: el modelamiento dinámico de manipuladores de múltiples grados de libertad (GdL) (n 2 GdL), el cálculo de la capacidad dinámica de carga asociada al manejo de dicha carga, y el análisis y diseño de controladores no lineales incluyendo el Control Adaptativo por Desfalsificación (CAD). Se desarrollaron análisis de dos (2) casos de estudio: el SCORBOT ER V PLUS fabricado por Intelitech Corp. de 5 grados de libertad y el manipulador redundante de 7 grados de libertad conocido como el Whole Arm Manipulator (WAM) fabricado por Barrett Technology Inc. y que cuenta con características de seguridad intrínseca, manipulación inversa y docilidad, y es aplicable en la interacción humano-robot (IHR). Inicialmente, se calculó y validó el modelado dinámico de los casos de estudio. Los modelos dinámicos inverso y directo del SCORBOT ER V PLUS fueron validados numéricamente. Luego, una validación experimental para el WAM presenta una comparación entre los datos numéricos y experimentales, identificando la necesidad de un mejor modelo de la fricción seca. Después, se propuso y evaluó una metodología para el cálculo de la capacidad dinámica de carga en el espacio de trabajo completo de manipuladores para diferentes tipos de controladores. Luego, para el análisis del Control Adaptativo por Desfalsificación con factor de olvido para manipuladores de múltiples grados de libertad, se realizó una comparación con un controlador adaptativo tradicional basado en el modelo y se aplicó al modelo del manipulador SCORBOR ER V PLUS. Finalmente, la técnica de Control por Desfalsificación fue exitosamente aplicada al modelo del WAM. En conclusión, este trabajo puede contribuir al uso de técnicas de control no lineal avanzado y manejo de carga para manipuladores redundantes con manipulación inversa, aplicables en ambientes de interacción con humanosAbstract : This doctoral thesis presents the results of numerical simulations and some experimental analysis of three main topics: the dynamical modeling of multiple degree of freedom (MDoF) manipulators (n 2 DoF), dynamic load carrying capacity computation (DLCC) for the payload handling issue and nonlinear control analysis and design including Unfalsified Adaptive Control (UAC). We performed analysis of two (2) cases of study: the 5 DoF SCORBOT ER V PLUS manufactured by Intelitech Corp. and the 7 DoF redundant Whole Arm Manipulator (WAM) manufactured by Barrett Technology Inc. with intrinsic safety, backdrivable and compliant characteristics and suitable for human-robot interaction (HRI). Initially, we computed and validated the dynamical model of the cases of study. The inverse and direct dynamical models of the SCORBOT ER V PLUS were numerically validated. Then, an experimental validation of inverse dynamical model of the WAM presents a comparison between numerical and experimental data, identifying the need for better friction models. After that, we proposed and evaluated a methodology for DLCC computation in the entire workspace of manipulators for different types of controllers. Then, for the analysis of the data-driven UAC with fading memory for multiple DoF manipulators, we performed a comparison with a traditional modelbased Adaptive Controller and applied to the SCORBOT ER V PLUS manipulator. Finally, the Unfalsified Control technique was successfully applied to the WAM model for a similar simulation setup. In conclusion, this work may contribute to the use of advanced nonlinear control and payload handling techniques for redundant backdrivable multiple DoF manipulators, suitable for human interactive environmentsDoctorad