Numerical and physical modelling in forming

An overview will be presented of recent developments concerning the application\ud and development of computer codes for numerical simulation of forming processes. Special\ud attention will be paid to the mathematical modeling of the material deformation and friction,\ud and the effect of these models on the results of simulation

Adaptive finite element simulation of three-dimensional surface tension dominated free-surface flow problems

An arbitrary Lagrangian--Eulerian finite element method is described for the solution of time-dependent, three-dimensional, free-surface flow problems. Many flows of practical significance involve contact lines, where the free surface meets a solid boundary. This contact line may be pinned to a particular part of the solid but is more typically free to slide in a manner that is characterised by the dynamic contact angle formed by the fluid. We focus on the latter case and use a model that admits spatial variation of the contact angle: thus permitting variable wetting properties to be simulated. The problems are driven by the motion of the fluid free surface (under the action of surface tension and external forces such as gravity) hence the geometry evolves as part of the solution, and mesh adaptivity is required to maintain the quality of the computational mesh for the physical domain. Continuous mesh adaptivity, in the form of a pseudo-elastic mesh movement scheme, is used to move the interior mesh nodes in response to the motion of the fluid's free surface. Periodic, discrete remeshing stages are also used for cases in which the fluid volume has grown, or is sufficiently distorted, by the free-surface motion. Examples are given of a droplet sliding on an inclined uniform plane and of a droplet spreading on a surface with variable wetting properties

A Mixed Eulerian-Lagrangian Model for the Analysis of Dynamic Fracture

National Science Foundation Grant MEA 84-0065

Error-Bounded and Feature Preserving Surface Remeshing with Minimal Angle Improvement

The typical goal of surface remeshing consists in finding a mesh that is (1) geometrically faithful to the original geometry, (2) as coarse as possible to obtain a low-complexity representation and (3) free of bad elements that would hamper the desired application. In this paper, we design an algorithm to address all three optimization goals simultaneously. The user specifies desired bounds on approximation error {\delta}, minimal interior angle {\theta} and maximum mesh complexity N (number of vertices). Since such a desired mesh might not even exist, our optimization framework treats only the approximation error bound {\delta} as a hard constraint and the other two criteria as optimization goals. More specifically, we iteratively perform carefully prioritized local operators, whenever they do not violate the approximation error bound and improve the mesh otherwise. In this way our optimization framework greedily searches for the coarsest mesh with minimal interior angle above {\theta} and approximation error bounded by {\delta}. Fast runtime is enabled by a local approximation error estimation, while implicit feature preservation is obtained by specifically designed vertex relocation operators. Experiments show that our approach delivers high-quality meshes with implicitly preserved features and better balances between geometric fidelity, mesh complexity and element quality than the state-of-the-art.Comment: 14 pages, 20 figures. Submitted to IEEE Transactions on Visualization and Computer Graphic

Finite element methods for integrated aerodynamic heating analysis

This report gives a description of the work which has been undertaken during the second year of a three year research program. The objectives of the program are to produce finite element based procedures for the solution of the large scale practical problems which are of interest to the Aerothermal Loads Branch (ALB) at NASA Langley Research Establishment. The problems of interest range from Euler simulations of full three dimensional vehicle configurations to local analyses of three dimensional viscous laminar flow. Adaptive meshes produced for both steady state and transient problems are to be considered. An important feature of the work is the provision of specialized techniques which can be used at ALB for the development of an integrated fluid/thermal/structural modeling capability

Finite element simulation of three-dimensional free-surface flow problems

An adaptive finite element algorithm is described for the stable solution of three-dimensional free-surface-flow problems based primarily on the use of node movement. The algorithm also includes a discrete remeshing procedure which enhances its accuracy and robustness. The spatial discretisation allows an isoparametric piecewise-quadratic approximation of the domain geometry for accurate resolution of the curved free surface. The technique is illustrated through an implementation for surface-tension-dominated viscous flows modelled in terms of the Stokes equations with suitable boundary conditions on the deforming free surface. Two three-dimensional test problems are used to demonstrate the performance of the method: a liquid bridge problem and the formation of a fluid droplet

Viscous regularization and r-adaptive remeshing for finite element analysis of lipid membrane mechanics

As two-dimensional fluid shells, lipid bilayer membranes resist bending and stretching but are unable to sustain shear stresses. This property gives membranes the ability to adopt dramatic shape changes. In this paper, a finite element model is developed to study static equilibrium mechanics of membranes. In particular, a viscous regularization method is proposed to stabilize tangential mesh deformations and improve the convergence rate of nonlinear solvers. The Augmented Lagrangian method is used to enforce global constraints on area and volume during membrane deformations. As a validation of the method, equilibrium shapes for a shape-phase diagram of lipid bilayer vesicle are calculated. These numerical techniques are also shown to be useful for simulations of three-dimensional large-deformation problems: the formation of tethers (long tube-like exetensions); and Ginzburg-Landau phase separation of a two-lipid-component vesicle. To deal with the large mesh distortions of the two-phase model, modification of vicous regularization is explored to achieve r-adaptive mesh optimization

FEA modeling of orthogonal cutting of steel: a review

Orthogonal cutting is probably the most studied machining operation for metals. Its simulation with the Finite Element Analysis (FEA) method is of paramount academic interest. 2D models, and to a lesser extent 3D models, have been developed to predict cutting forces, chip formation, heat generation and temperature fields, residual stress distribution and tool wear. This paper first presents a brief review of scientific literature with focus on FEA modelling of the orthogonal cutting process for steels. Following, emphasis is put on the building blocks of the simulation model, such as the formulation of the mechanical problem, the material constitutive model, the friction models and damage laws