Preliminary power train design for a state-of-the-art electric vehicle

The state-of-the-art (SOTA) of electric vehicles built since 1965 was reviewed to establish a base for the preliminary design of a power train for a SOTA electric vehicle. The performance of existing electric vehicles were evaluated to establish preliminary specifications for a power train design using state-of-the-art technology and commercially available components. Power train components were evaluated and selected using a computer simulation of the SAE J227a Schedule D driving cycle. Predicted range was determined for a number of motor and controller combinations in conjunction with the mechanical elements of power trains and a battery pack of sixteen lead-acid batteries - 471.7 kg at 0.093 MJ/Kg (1040 lbs. at 11.7 Whr/lb). On the basis of maximum range and overall system efficiency using the Schedule D cycle, an induction motor and 3 phase inverter/controller was selected as the optimum combination when used with a two-speed transaxle and steel belted radial tires. The predicted Schedule D range is 90.4 km (56.2 mi). Four near term improvements to the SOTA were identified, evaluated, and predicted to increase range approximately 7%

Low-thrust chemical propulsion system pump technology

Candidate pump and driver systems for low thrust cargo orbit transfer vehicle engines which deliver large space structures to geosynchronous equatorial orbit and beyond are evaluated. The pumps operate to 68 atmospheres (1000 psi) discharge pressure and flowrates suited to cryogenic engines using either LOX/methane or LOX/hydrogen propellants in thrust ranges from 445 to 8900 N (100 to 2000 lb F). Analysis of the various pumps and drivers indicate that the low specific speed requirement will make high fluid efficiencies difficult to achieve. As such, multiple stages are required. In addition, all pumps require inducer stages. The most attractive main pumps are the multistage centrifugal pumps

Preliminary power train design for a state-of-the-art electric vehicle

Power train designs which can be implemented within the current state-of-the-art were identified by means of a review of existing electric vehicles and suitable off-the-shelf components. The affect of various motor/transmission combinations on vehicle range over the SAE J227a schedule D cycle was evaluated. The selected, state-of-the-art power train employs a dc series wound motor, SCR controller, variable speed transmission, regenerative braking, drum brakes and radial ply tires. Vehicle range over the SAE cycle can be extended by approximately 20% by the further development of separately excited, shunt wound DC motors and electrical controllers. Approaches which could improve overall power train efficiency, such as AC motor systems, are identified. However, future emphasis should remain on batteries, tires and lightweight structures if substantial range improvements are to be achieved

Optimal design and implementation of a drivetrain for an ultra-light electric vehicle

This paper presents an integrated design of a drivetrain for a single-person ultra-light electric vehicle (ULEV). To calculate losses and efficiency of the inverter, the permanent magnet synchronous machines (PMSMs) and the gearbox, parameterised analytical models are used. For the gearbox - which has a single gear ratio - the studied parameters are the gear ratio, the number of stages, the number of teeth and the module of each spur gear combination. The novelty of the paper is that it learns how the total average efficiency and the total mass of the drivetrain depend on the gear ratio, on the number of stages in the gearbox, on the motor parameters and on the chosen several driving cycles including the new European driving cycle (NEDC). On the basis of the presented results, it is possible to choose the right configuration of power electronics, PMSM and gearbox in order to have a good trade-off between high efficiency and low mass

Increasing the electric motors efficiency in industrial applications

Electric Motor Driven Systems (EMDS) account for around 65% of the electricity consumed by EU industry. Switching to energy efficient motor driven systems can save Europe 202TWh in annual electricity consumption. EMDSs are the single largest end-use of electrical energy, consuming more than twice as much as lighting, the next largest end-use. This excess energy consumption represents an unnecessary 79 million t/yr of CO2eq emissions. If CO2 emissions are reduced, it will help in today’s problems regarding climate change. By introducing several energy schemes, costs can be significantly reduced. The aim of this paper is that by conducting case studies on the Maltese manufacturing industry and carry out several experimental tests recommend certain measures to increase the electric motors’ efficiency in industrial applications.Bajada New Energy Ltd., CD Power Saving Co. Ltd., Energy Investment Co. Ltd., Solar Engineering Ltd. & Solar Solutions Ltd.peer-reviewe

Modelling and design methodology of an improved performance photovoltaic pumping system employing ferrite magnet synchronous reluctance motors

This paper proposes a novel photovoltaic water pumping system (PVWPS) with an improved performance and cost. This system doesn’t contain a DC-DC converter, batteries nor rare-earth motors. Removing the aforementioned components will reduce the whole cost and increase the reliability of the system. For enhancing the performance of the PVWPS, a ferrite magnet synchronous reluctance motor (FMSynRM) is employed. Besides, the motor inverter is utilized to drive the motor properly and to extract the maximum available power of the PV system. This is performed using a suggested control strategy that controls the motor inverter. Furthermore, to show the effectiveness of the proposed PVWPS, the performance of the proposed system is benchmarked with a PVWPS that is employing a pure SynRM. Moreover, the complete mathematical model of the system components and the control is reported. It is proved that the flow rate employing the proposed system is increased by about 29.5% at a low irradiation level (0.25 kW/m2) and 15% at a high irradiation level (1 kW/m2) compared to the conventional solar system using a pure synchronous reluctance motor (SynRM). An experimental laboratory test bench is built to validate the theoretical results presented in this research work. Good agreement between the theoretical and the experimental results is prove

The 25 kWe solar thermal Stirling hydraulic engine system: Conceptual design

The conceptual design and analysis of a solar thermal free-piston Stirling hydraulic engine system designed to deliver 25 kWe when coupled to a 11 meter test bed concentrator is documented. A manufacturing cost assessment for 10,000 units per year was made. The design meets all program objectives including a 60,000 hr design life, dynamic balancing, fully automated control, more than 33.3 percent overall system efficiency, properly conditioned power, maximum utilization of annualized insolation, and projected production costs. The system incorporates a simple, rugged, reliable pool boiler reflux heat pipe to transfer heat from the solar receiver to the Stirling engine. The free-piston engine produces high pressure hydraulic flow which powers a commercial hydraulic motor that, in turn, drives a commercial rotary induction generator. The Stirling hydraulic engine uses hermetic bellows seals to separate helium working gas from hydraulic fluid which provides hydrodynamic lubrication to all moving parts. Maximum utilization of highly refined, field proven commercial components for electric power generation minimizes development cost and risk

Experimental investigations to simulate the thermal environment, transparent walls, and propellant heating in a nuclear light bulb engine

Simulating thermal environment, transparent walls, and propellant heating in nuclear light bulb engin

Comparative assessment of control strategies for the biradial turbine in the Mutriku OWC plant

To be competitive against other renewable energy sources, energy converted from the ocean waves needs to reduce its associated levelised cost of energy. It has been proven that advanced control algorithms can increase power production and device reliability. They act throughout the power conversion chain, from the hydrodynamics of wave absorption to the power take-off to improve the energy yield. The present work highlights the development and test of several algorithms to control the biradial turbine which is to be installed in the Mutriku oscillating water column plant. A collection of adaptive and predictive controllers is explored and both turbine speed controllers and latching strategies are examined. A Wave-to-Wire model of one chamber of the plant is detailed and simulation results of six control laws are obtained. The controllers are then validated using an electrical test infrastructure to prepare the future deployment in the plant. Finally, the control strategies are assessed against criteria like energy production, power quality or reliability.This work has received funding from the European Union'sHorizon 2020 research and innovation programme under grantagreement No 654444 (OPERA Project). This work was financed by GV/EJ (Basque Country Government) under grants IT1324-19. The second author was partially funded by the Portuguese Foundationfor Science and Technology (FCT) through IDMEC, under LAETAPEst-OE/EME/LA0022 by FCT researcher grant No. IF/01457/2014.The authors acknowledge AZTI Tecnalia for wave resource data measured at the plant