Application of AI in Chemical Engineering

A major shortcoming of traditional strategies is the fact that solving chemical engineering problems due to the highly nonlinear behavior of chemical processes is often impossible or very difficult. Today, artificial intelligence (AI) techniques are becoming useful due to simple implementation, easy designing, generality, robustness and flexibility. The AI includes various branches, namely, artificial neural network, fuzzy logic, genetic algorithm, expert systems and hybrid systems. They have been widely used in various applications of the chemical engineering field including modeling, process control, classification, fault detection and diagnosis. In this chapter, the capabilities of AI are investigated in various chemical engineering fields

AI and OR in management of operations: history and trends

The last decade has seen a considerable growth in the use of Artificial Intelligence (AI) for operations management with the aim of finding solutions to problems that are increasing in complexity and scale. This paper begins by setting the context for the survey through a historical perspective of OR and AI. An extensive survey of applications of AI techniques for operations management, covering a total of over 1200 papers published from 1995 to 2004 is then presented. The survey utilizes Elsevier's ScienceDirect database as a source. Hence, the survey may not cover all the relevant journals but includes a sufficiently wide range of publications to make it representative of the research in the field. The papers are categorized into four areas of operations management: (a) design, (b) scheduling, (c) process planning and control and (d) quality, maintenance and fault diagnosis. Each of the four areas is categorized in terms of the AI techniques used: genetic algorithms, case-based reasoning, knowledge-based systems, fuzzy logic and hybrid techniques. The trends over the last decade are identified, discussed with respect to expected trends and directions for future work suggested

Optimization Of A Large Scale Industrial Reactor Towards Tailor Made Polymers Using Genetic Algorithm

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)Conselho Nacional de Desenvolvimento Científico e Tecnológico (CNPq)This paper presents a computational procedure for producing tailor made polymer resins, satisfying customers' needs while operating with maximum profit. The case study is an industrial large-scale polymerization reactor. The molecular properties considered are melt index (MI), which measures the molecular weight distribution, and stress exponent (SE), which is related to polydispersity. An economic objective function is associated to a deterministic mathematical model and the resulting optimization problem is solved by genetic algorithm (GA), a stochastic method. The GA parameters for both binary and real codifications are tuned by means of the design of experiments. Attempting to achieve the global optimum, a hybrid method, which introduces process knowledge into GA random initial population, is proposed. The binary codification performs better than the real GA, especially with hybridization. Results show that the GA can satisfactorily predict tailor made polymer resins with profits up to 25% higher than the industrial practice.14259267CAPES (Coordenacao de Aperfeicoamento de Pessoal de Nivel Superior)CNPq (Conselho Nacional de Pesquisa)FAPESB (Fundacao de Amaro a Pesquisa do Estado da Bahia)Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)Conselho Nacional de Desenvolvimento Científico e Tecnológico (CNPq

Data-driven Soft Sensors in the Process Industry

In the last two decades Soft Sensors established themselves as a valuable alternative to the traditional means for the acquisition of critical process variables, process monitoring and other tasks which are related to process control. This paper discusses characteristics of the process industry data which are critical for the development of data-driven Soft Sensors. These characteristics are common to a large number of process industry fields, like the chemical industry, bioprocess industry, steel industry, etc. The focus of this work is put on the data-driven Soft Sensors because of their growing popularity, already demonstrated usefulness and huge, though yet not completely realised, potential. A comprehensive selection of case studies covering the three most important Soft Sensor application fields, a general introduction to the most popular Soft Sensor modelling techniques as well as a discussion of some open issues in the Soft Sensor development and maintenance and their possible solutions are the main contributions of this work

Combustion analysis of a CI engine performance using waste cooking biodiesel fuel with an artificial neural network aid

[Abstract]: A comprehensive combustion analysis has been conducted to evaluate the performance of a commercial DI engine, water cooled two cylinders, in-line, naturally aspirated, RD270 Ruggerini diesel engine using waste vegetable cooking oil as an alternative fuel. In order to compare the brake power and the torques values of the engine, it has been tested under same operating conditions with diesel fuel and waste cooking biodiesel fuel blends. The results were found to be very comparable. The properties of biodiesel produced from waste vegetable oil was measured based on ASTM standards. The total sulfur content of the produced biodiesel fuel was 18 ppm which is 28 times lesser than the existing diesel fuel sulfur content used in the diesel vehicles operating in Tehran city (500 ppm). The maximum power and torque produced using diesel fuel was 18.2 kW and 64.2 Nm at 3200 and 2400 rpm respectively. By adding 20% of waste vegetable oil methyl ester, it was noticed that the maximum power and torque increased by 2.7 and 2.9% respectively, also the concentration of the CO and HC emissions have significantly decreased when biodiesel was used. An artificial neural network (ANN) was developed based on the collected data of this work. Multi layer perceptron network (MLP) was used for nonlinear mapping between the input and the output parameters. Different activation functions and several rules were used to assess the percentage error between the desired and the predicted values. The results showed that the training algorithm of Back Propagation was sufficient enough in predicting the engine torque, specific fuel consumption and exhaust gas components for different engine speeds and different fuel blends ratios. It was found that the R2 (R: the coefficient of determination) values are 0.99994, 1, 1 and 0.99998 for the engine torque, specific fuel consumption,CO and HC emissions, respectively

Prediction interval-based modelling and control of nonlinear processes

 Novel computational intelligence-based methods have been investigated to quantify uncertainties prevalent in the operation of chemical plants. A new family of predication interval-based controlling algorithms is proposed and successfully applied to chemical reactors in order to minimise energy consumption and operational cost

Data-based PID controller designs for nonlinear systems

Master'sMASTER OF ENGINEERIN

Intelligent Machine Learning: Tailor-Making Macromolecules

Nowadays, polymer reaction engineers seek robust and effective tools to synthesize complex macromolecules with well-defined and desirable microstructural and architectural characteristics. Over the past few decades, several promising approaches, such as controlled living (co)polymerization systems and chain-shuttling reactions have been proposed and widely applied to synthesize rather complex macromolecules with controlled monomer sequences. Despite the unique potential of the newly developed techniques, tailor-making the microstructure of macromolecules by suggesting the most appropriate polymerization recipe still remains a very challenging task. In the current work, two versatile and powerful tools capable of effectively addressing the aforementioned questions have been proposed and successfully put into practice. The two tools are established through the amalgamation of the Kinetic Monte Carlo simulation approach and machine learning techniques. The former, an intelligent modeling tool, is able to model and visualize the intricate inter-relationships of polymerization recipes/conditions (as input variables) and microstructural features of the produced macromolecules (as responses). The latter is capable of precisely predicting optimal copolymerization conditions to simultaneously satisfy all predefined microstructural features. The effectiveness of the proposed intelligent modeling and optimization techniques for solving this extremely important ‘inverse’ engineering problem was successfully examined by investigating the possibility of tailor-making the microstructure of Olefin Block Copolymers via chain-shuttling coordination polymerization

Neural network applications in polymerization processes

Neural networks currently play a major role in the modeling, control and optimization of polymerization processes and in polymer resin development. This paper is a brief tutorial on simple and practical procedures that can help in selecting and training neural networks and addresses complex cases where the application of neural networks has been successful in the field of polymerization.401418Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)Conselho Nacional de Desenvolvimento Científico e Tecnológico (CNPq