Efficiency improvement of product definition and verification through Product Lifecycle Management

The correct and complete geometrical definition of a product is nowadays a critical activity for most companies. To solve this problem, ISO has launched the GPS, Geometrical Product Specifications and Verification, with the goal of consistently and completely describe the geometric characteristics of the products. With this project, it is possible to define a language of communication between the various stages of the product lifecycle based on "operators": these are an ordered set of mathematical operations used for the definition of the products. However, these theoretical and mathematical concepts require a level of detail and completeness of the information hardly used in usual industrial activities. Consequently in industrial practice the definition and verification of products appears to be a slow process, error-prone and difficult to control. Product Lifecycle Management (PLM) is the activity of managing the company's products throughout their lifecycle in the most efficient way. PLM describes the engineering aspects of the products, ensuring the integrity of product definition, the automatic update of the product information and then aiding the product to fulfil with international standards. Despite all these benefits, the concepts of PLM are not yet fully understood in industry and they are difficult to implement for SME's. A first objective of this research is to develop a model to depict and understand processes. This representation is used as a tool during the application of a case study of a whole set of a GPS standards for one type of tolerance. This procedure allows the introduction of the GPS principles and facilitates its implementation within a PLM process. Until now, PLM is presented on isolated aspects without the necessary holistic approach. Furthermore, industry needs people able to operate in PLM context, professional profiles that are not common on the market. There is therefore an educational problem; besides the technical knowledge, the new profile of engineers must be also familiar with the PLM philosophy and instruments to work effectively in a team. With the aim of solving this problem, this thesis presents a PLM solution that gives the guidelines for a correct understanding of these topic

Framework for the Integration of Mobile Device Features in PLM

Currently, companies have covered their business processes with stationary workstations while mobile business applications have limited relevance. Companies can cover their overall business processes more time-efficiently and cost-effectively when they integrate mobile users in workflows using mobile device features. The objective is a framework that can be used to model and control business applications for PLM processes using mobile device features to allow a totally new user experience

A Smart Products Lifecycle Management (sPLM) Framework - Modeling for Conceptualization, Interoperability, and Modularity

Autonomy and intelligence have been built into many of today’s mechatronic products, taking advantage of low-cost sensors and advanced data analytics technologies. Design of product intelligence (enabled by analytics capabilities) is no longer a trivial or additional option for the product development. The objective of this research is aimed at addressing the challenges raised by the new data-driven design paradigm for smart products development, in which the product itself and the smartness require to be carefully co-constructed. A smart product can be seen as specific compositions and configurations of its physical components to form the body, its analytics models to implement the intelligence, evolving along its lifecycle stages. Based on this view, the contribution of this research is to expand the “Product Lifecycle Management (PLM)” concept traditionally for physical products to data-based products. As a result, a Smart Products Lifecycle Management (sPLM) framework is conceptualized based on a high-dimensional Smart Product Hypercube (sPH) representation and decomposition. First, the sPLM addresses the interoperability issues by developing a Smart Component data model to uniformly represent and compose physical component models created by engineers and analytics models created by data scientists. Second, the sPLM implements an NPD3 process model that incorporates formal data analytics process into the new product development (NPD) process model, in order to support the transdisciplinary information flows and team interactions between engineers and data scientists. Third, the sPLM addresses the issues related to product definition, modular design, product configuration, and lifecycle management of analytics models, by adapting the theoretical frameworks and methods for traditional product design and development. An sPLM proof-of-concept platform had been implemented for validation of the concepts and methodologies developed throughout the research work. The sPLM platform provides a shared data repository to manage the product-, process-, and configuration-related knowledge for smart products development. It also provides a collaborative environment to facilitate transdisciplinary collaboration between product engineers and data scientists

Functional architecture and specifications for Tolerancing Data and Knowledge Management

Part 1: Knowledge ManagementInternational audienceThe paper deals with the Computer-Aided Tolerancing and Product Data Management. It is especially focus on data and knowledge management system to support and improve the tolerancing tasks in product development process. The first part of the paper introduces an overview about the recent developments related to tolerancing supports and data management systems. Based on a literature survey and industrial issues, the second part proposes a functional architecture and specifications of the data and knowledge manage-ment system addressing the numerous needs clarified by tolerancing experts

An exploration into measurement consistency on coordinate measuring machines

In high precision industry, the measurement of geometry is often performed using coordinate measuring machines (CMMs). Measurements on CMMs can occur at many places within a long and global supply chain. In this context it is a challenge to control consistency, so that measurements are applied with appropriate levels of rigour and achieve comparable results, wherever and whenever they are performed. In this paper, a framework is outlined in which consistency is controlled through measurement strategy, such as the number and location of measurement points. The framework is put to action in a case study, demonstrating the usefulness of the approach and highlighting the dangers of imposing rigid measurement strategies across the supply chain, even if linked to standardised manufacturing processes. Potential mitigations, and the requirements for future research, are outlined

Using virtual reality and 3D industrial numerical models for immersive interactive checklists

At the different stages of the PLM, companies develop numerous checklist-based procedures involving prototype inspection and testing. Besides, techniques from CAD, 3D imaging, animation and virtual reality now form a mature set of tools for industrial applications. The work presented in this article develops a unique framework for immersive checklist-based project reviews that applies to all steps of the PLM. It combines immersive navigation in the checklist, virtual experiments when needed and multimedia update of the checklist. It provides a generic tool, independent of the considered checklist, relies on the integration of various VR tools and concepts, in a modular way, and uses an original gesture recognition. Feasibility experiments are presented, validating the benefits of the approach

Production Engineering and Management

It is our pleasure to introduce the 8th edition of the International Conference on Production Engineering and anagement (PEM), an event that is the result of the joint effort of the OWL University of Applied Sciences and the University of Trieste. The conference has been established as an annual meeting under the Double Degree Master Program “Production Engineering and Management” by the two partner universities. This year the conference is hosted at the university campus in Lemgo, Germany. The main goal of the conference is to offer students, researchers and professionals in Germany, Italy and abroad, an opportunity to meet and exchange information, discuss experiences, specific practices and technical solutions for planning, design, and management of manufacturing and service systems and processes. As always, the conference is a platform aimed at presenting research projects, introducing young academics to the tradition of symposiums and promoting the exchange of ideas between the industry and the academy. This year’s special focus is on Supply Chain Design and Management in the context of Industry 4.0, which are currently major topics of discussion among experts and professionals. In fact, the features and problems of Industry 4.0 have been widely discussed in the last editions of the PEM conference, in which sustainability and efficiency also emerged as key factors. With the further study and development of Direct Digital Manufacturing technologies in connection with new Management Practices and Supply Chain Designs, the 8th edition of the PEM conference aims to offer new and interesting scientific contributions. The conference program includes 25 speeches organized in seven sessions. Two are specifically dedicated to “Direct Digital Manufacturing in the context of Industry 4.0”. The other sessions are covering areas of great interest and importance to the participants of the conference, which are related to the main focus: “Supply Chai n Design and Management”, “Industrial Engineering and Lean Management”, “Wood Processing Technologies and Furniture Production”, and “Management Practices and Methodologies”. The proceedings of the conference include the articles submitted and accepted after a careful double-blind refereeing process

Set-Based Prototyping in the Context of the Configurable Virtual Product: The Construction of the Learning Value Streams (LVS) Model

RÉSUMÉ La présente thèse de doctorat est le résultat de sept années de recherche intervention dans les domaines de la conception et du développement de produits suivant le paradigme lean en aérospatial. Cette recherche action est motivée par la nécessité de développer les connaissances ainsi que les outils appropriés pour le développement de produits suivant l’approche lean (LPD pour Lean Product Development) et en particulier celle de l’ « ingénierie concourante fondée sur les options de conception » (SBCE pour Set-Based Concurrent Engineering) en aérospatial. Une telle nécessité se justifie par les facteurs socioéconomiques du 21ème siècle qui imposent des approches de conception et développement toujours plus robustes, résilientes, réactives, flexibles, innovantes et adaptables face aux fluctuations du marché et à la demande des consommateurs qui évolue rapidement, ceci afin de permettre aux compagnies de demeurer compétitives. L’objectif principal de la recherche, au vue de tels impératifs, est d’identifier, pour ensuite développer et intégrer dans un modèle holistique, les aspects, les caractéristiques et les catalyseurs essentiels des approches LPD et SBCE appliquées à l’industrie aérospatiale de façon à supporter l’implémentation à grande échelle de telles approches, et ce, dans une optique sousjacente de gestion de cycle de vie du produit (PLM pour Product Lifecycle Management). La planification et l’exécution du projet de recherche sont réalisées en respectant une méthodologie éprouvée en conception (DRM pour Design Research Methodology) afin de focaliser les résultats sur l’avancement des connaissances et de la pratique du LPD et SBCE en tant qu’approches de conception. La recherche apporte en conséquence des contributions majeures à ces champs d’étude tout en prescrivant une méthodologie de transformation des processus et outils de développement de produits dans l’industrie par le biais de l’implémentation du modèle de « chaines de valeur apprenantes » (LVS pour Learning Value Streams). Plus en détails, les contributions aux avancées scientifiques et pratiques dans le domaine vont comme suit : (1) La proposition d’un nouveau cadre d’analyse de la littérature SBCE, ainsi qu’une méthodologie de revue systématique fondée sur des données probantes; (2) L’avancement des connaissances théoriques et pratiques du LPD et SBCE des aspects les plus généraux aux plus significatifs; (3) L’avancement des connaissances théoriques et pratiques sur la modélisation et les structures de produit requises dans une optique de gestion de cycle de vie du produit----------ABSTRACT The work reported in this thesis is the result of seven years of participatory action research in the field of Lean Product Development (LPD) in aerospace engineering. This research is motivated by the necessity to develop understanding and support for practical implementations of lean product development and especially Set-Based Concurrent Engineering (SBCE) in industry. Such necessity is justified by 21st century compelling socioeconomic factors that demand robust, resilient, responsive, flexible, innovative, adaptable and lean product development processes in order for companies to stay competitive in rapidly changing markets. The main purpose of the research is to identify and develop the essential SBCE and LPD aspects, characteristics, features and catalysts as they relate to aerospace large-scale industrial product development in order to form a holistic model that can support practical implementations of LPD in industry from a product lifecycle perspective. A design research methodology (DRM) is used for planning and executing the design research project while ensuring that focus is placed on achieving progress with regards to understanding and implementation of SBCE and LPD as Design practices. As a result, this thesis work provides substantial contribution to understanding of LPD and SBCE and furthermore, entails valuable proposal for the practice in industry through the CCS model and the construction of the Learning Value Streams (LVS) model. Major contributions to the advancement of scientific knowledge and practice in the fields are as follows: (1) The proposal of a new SBCE dual analysis framework combined with an evidence-based systematic review methodology; (2) The advancement of theoretical and practical understanding of LPD and SBCE from the larger to the most significant aspects; (3) The advancement of theoretical and practical understanding of product models and product structure progression requirements for lean product lifecycle management; (4) the proposal of a new methodology, including new as-tested structure to support cross-collaboration during prototyping and testing in lifecycle management contexts; (5) The proposal of a new existential domain alongside the functional, technological and physical domains in order to address the lack of product modelling constructs and methodology when it comes to service or as-tested configurations, hardware testing transactions and prototype information tracking on the basis o

Framework for the Integration of Mobile Device Features in PLM

Currently, companies have covered their business processes with stationary workstations while mobile business applications have limited relevance. Companies can cover their overall business processes more time-efficiently and cost-effectively when they integrate mobile users in workflows using mobile device features. The objective is a framework that can be used to model and control business applications for PLM processes using mobile device features to allow a totally new user experience