Cellular-to-dendritic and dendritic-to-cellular morphological transitions in a ternary al-mg-si alloy

The study is focused on the influence of solidification thermal parameters upon the evolution of the microstructure (either cells or dendrites) of an Al-3wt%Mg-1wt%Si ternary alloy. It is well known that the application properties of metallic alloys will greatly depend on the final morphology of the microstructure. As a consequence, various studies have been carried out in order to determine the ranges of cooling rates associated with dendritic-cellular transitions in multicomponent alloys. In the present research work, directional solidification experiments were conducted using either a Bridgman (steady-state) device or another device that allows the solidification under transient conditions (unsteady-state). Thus, a broad range of cooling rates (dot T), varying from 0.003K/s to 40K/s could be achieved. This led to the identification of a complete series of cellular/dendritic/cellular transitions. For low cooling rate experiments, low cooling rate cells to dendrites transition happens. Moreover, at a high cooling rate, a novel transition from dendrites to high cooling rate cells could be observed for the Al-3wt%Mg-1wt%Si alloy. Additionally, cell spacing λC and primary dendritic spacing λ1 are related to the cooling rate by power function growth laws characterized by the same exponent (-0.55) for both steady-state and unsteady-state solidification conditions529CONSELHO NACIONAL DE DESENVOLVIMENTO CIENTÍFICO E TECNOLÓGICO - CNPQCOORDENAÇÃO DE APERFEIÇOAMENTO DE PESSOAL DE NÍVEL SUPERIOR - CAPESFUNDAÇÃO DE AMPARO À PESQUISA DO ESTADO DE SÃO PAULO - FAPESP23038.000069/2015-042012/08494-0; 2012/16328-2; 2013/23396-7; 2014/25809-

Probing the dynamics of quasicrystal growth using synchrotron live imaging

The dynamics of quasicrystal growth remains an unsolved problem in condensed matter. By means of synchrotron live imaging, facetted growth proceeding by the tangential motion of ledges at the solid-melt interface is clearly evidenced all along the solidification of icosahedral AlPdMn quasicrystals. The effect of interface kinetics is significant so that nucleation and free growth of new facetted grains occur in the melt when the solidification rate is increased. The evolution of these grains is explained in details, which reveals the crucial role of aluminum rejection, both in the poisoning of grain growth and driving fluid flow

On the Deformation of Dendrites During Directional Solidification of a Nickel-Based Superalloy

International audienc

Strain building and correlation with grain nucleation during silicon growth

This work is dedicated to the grain structure formation in silicon ingots with a particular focus on the crystal structure strain building and its implication in new grain nucleation process. The implied mechanisms are investigated by advanced in situ X-ray imaging techniques during silicon directional solidification. It is shown that the grain structure formation is mainly driven by S3 twin nucleation. Grain competition phenomena occurring during the growth process lead to the creation of higher order twin boundaries, localised strained areas and associated crystal structure deformation. On the one hand, it is demonstrated that local strain building can be directly related to the characteristics of the twin boundaries created during silicon growth due to grain competition. On the other hand, space restriction due to competition during growth can be at the origin of local strain building as well. Finally, the accumulation of all these factors generating strain is responsible for spontaneous new grain nucleation. When occurring, both grain nucleation and subsequent grain structure reorganisation contribute to lower the strain in the growing ingot. It is demonstrated as well that the local distribution of the strained areas created during silicon growth is retrieved after cooling down, from melting temperature to room temperature, on top of an additional larger scale deformation of the sample due to the cooling down only

Structures in grain-refined directionally solidified hypoeutectic Al-Cu alloys: Benchmark experiments under microgravity on-board the International Space Station

Benchmark solidification experiments were successfully performed under microgravity conditions on-board the International Space Station (ISS) within the ESAprogramme CETSOL (Columnar-to-Equiaxed Transition in SOLidification Processing). Cylindrical samples of grain-refined Al-4wt.%Cu, Al-10wt.%Cu and Al-20wt.%Cu alloys were directionally solidified in a gradient furnace to investigate columnar and equiaxed dendritic growth structures as well as the columnar to equiaxed transition under diffusive conditions. The determination of temperature gradients; interface velocities; and cooling rates at liquidus, solidus, and eutectic front positions provides well-defined thermal experimental characterization. The evaluation of the flight samples demonstrates that no significant macrosegregation along the sample axis occurred and no radial effects were observed. Therefore, purely diffusive solidification behaviour without any residual melt convection can be assumed for these microgravity experiments. The analyses of the microstructure in longitudinal cross-sections show dendritic structures without any pore formation and the averaged eutectic fraction is largely constant along the sample. The samples of refined Al-4wt.%Cu alloy show a sharp CET from columnar dendrites to a fine equiaxed steady-state grain structure whereas in the samples of refined Al-10wt.%Cu and Al-20wt.%Cu alloy, only equiaxed dendritic grain growth is observed. A quantitative analysis of the equiaxed grain morphology shows, that the shapes of the equiaxed dendrites depend on the applied temperature gradient, but the grain sizes in radial and longitudinal directions are identical. Therefore, a fully equiaxed dendritic growth structure without dendrite elongation was obtained. Compared to experiments in microgravity with non-refined Al-Cu alloys the average equiaxed grain size is about three times smaller

In situ investigation of the structural defect generation and evolution during the directional solidification of 〈110〉 seeded growth Si

This work is dedicated to the advanced in situ X-ray imaging and complementary ex situ investigations of the growth mechanisms when silicon solidifies on a monocrystalline seed oriented ⟨110⟩ in the solidification direction. It aims at deepening the fundamental understanding of the phenomena that occur throughout silicon crystal growth with a particular focus on mechanisms of formation of defects detrimental for photovoltaic applications. Namely, grain nucleation, grain boundary formation and evolution, grain competition, twining occurrence, dislocation generation and interaction with structural defects are explored and analysed. Nucleation of twin crystals preferentially occurs on {111} facets at the edge of the sample where solid e liquid e vapor triple point lines exist in interaction also with the crucible as well as, at grain boundary grooves at the solid e liquid interface (solid e solid e liquid triple lines), where two grains are in competition, either on the {111} facets of the groove or in the groove. Enhanced undercooling and/or stress accumulation levels are found to act as driving forces for grain nucleation. Additionally, it is demonstrated that twin formation has the property to relax stresses stored in the crystal during the growth process. However, grains formed initially in twin position can undergo severe distortion when they are in direct competition or when they are squeezed in e between grains. Moreover, we show by X-ray Bragg diffraction imaging that on the one hand, coherent S3 ⟨111⟩ grain boundaries efficiently block the propagation of growth dislocations during the solidification process, while on the other hand, dislocations are emitted at the level of incoherent and/or asymmetric S27a ⟨110⟩ at the encounter with either S3 ⟨111⟩ or S9 ⟨110⟩ grain boundaries. Indeed, grain boundaries that deviate from the ideal coincidence orientation act as dislocation sources that spread inside the surrounding crystals

On the Deformation of Dendrites During Directional Solidification of a Nickel-Based Superalloy

Abstract: Synchrotron X-ray imaging has been used to examine in situ the deformation of dendrites that takes place during the solidification of a nickel-based superalloy. By combining absorption and diffraction contrast imaging, deformation events could be classified by their localization and permanence. In particular, a deformation mechanism arising from thermal contraction in a temperature gradient was elucidated through digital image correlation. It was concluded that this mechanism may explain the small misorientations typically observed in single crystal castings

Columnar and Equiaxed Solidification of Al-7 wt.% Si Alloys in Reduced Gravity in the Framework of the CETSOL Project

International audienceDuring casting, often a dendritic microstructure is formed, resulting in a columnar or an equiaxed grain structure, or leading to a transition from columnar to equiaxed growth (CET). The detailed knowledge of the critical parameters for the CET is important because the microstructure affects materials properties. To provide unique data for testing of fundamental theories of grain and microstructure formation, solidification experiments in microgravity environment were performed within the European Space Agency Microgravity Application Promotion (ESA MAP) project Columnar-to-Equiaxed Transition in SOLidification Processing (CETSOL). Reduced gravity allows for purely diffusive solidification conditions, i.e., suppressing melt flow and sedimentation and floatation effects. On-board the International Space Station, Al-7 wt.% Si alloys with and without grain refiners were solidified in different temperature gradients and with different cooling conditions. Detailed analysis of the microstructure and the grain structure showed purely columnar growth for nonrefined alloys. The CET was detected only for refined alloys, either as a sharp CET in the case of a sudden increase in the solidification velocity or as a progressive CET in the case of a continuous decrease of the temperature gradient. The present experimental data were used for numerical modeling of the CET with three different approaches: (1) a front tracking model using an equiaxed growth model, (2) a three-dimensional (3D) cellular automaton–finite element model, and (3) a 3D dendrite needle network method. Each model allows for predicting the columnar dendrite tip undercooling and the growth rate with respect to time. Furthermore, the positions of CET and the spatial extent of the CET, being sharp or progressive, are in reasonably good quantitative agreement with experimental measurements

Электронный компас

Разработка электронного компаса на основе датчиков: магнитометра, акселерометра и гироскопа. Данное устройство будет определять направление на северный магнитный полюс как при горизонтальном положении, так и при отклонениях от горизонтальной плоскостиDevelopment of electronic compass based on sensors: magnetometer, accelerometer and gyroscope. This device will determine the direction to the North magnetic pole both in the horizontal position and in deviations from the horizontal plan